What to do with tank

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18 Feb 2010 05:38 #348931 by S.P.75
What to do with tank was created by S.P.75


The tank is in overall ok shape ( no dents/dings) minus the obvious. The skull stickers courtesy of the previous owner will have to go, but What do y'all think about the area that's chipped off? It's like a big divot. Would bondo work?
I am thinking 2 options for the end result. Either find a way to patch the divot, prime and paint Or sand the whole thing down and leave it bare metal with maybe a clear coat.
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18 Feb 2010 06:29 - 18 Feb 2010 06:29 #348947 by JMKZHI
Replied by JMKZHI on topic What to do with tank
I was able to patch a small dent & a ding using Liquid Metal from the auto parts store: it comes in a tube. Sand the tank down to bare metal, then apply it. I used a flexible plastic painter's paint-can clip to smooth it out. Apply, let dry, sand... etc as necessary.

The green tank was dinged by the triple tree.
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Last edit: 18 Feb 2010 06:29 by JMKZHI.

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18 Feb 2010 07:23 #348961 by PLUMMEN
Replied by PLUMMEN on topic What to do with tank
i see bondo popping up behind the damaged area,id strip it with paint stripper to see what else is under there. B)

Still recovering,some days are better than others.

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18 Feb 2010 19:43 #349112 by S.P.75
Replied by S.P.75 on topic What to do with tank
I'm assuming that a previous owner removed the kawasaki logo and bondo'd over it and then painted. I'm on the fence of going either way. If i use liquid metal will the rest of the bondo'd area crack. Or if i sand it down to bare metal how will i hide the logo area. Looks like there's a couple small screws there too. Thoughts?

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19 Feb 2010 03:45 #349133 by donthekawguy
Replied by donthekawguy on topic What to do with tank
You might be able to get something in there to pop out some of the dent. Then I would cut off the seam that runs around the outside of the tank and weld in a later model gas cap or maybe a flush mount gas filler.

Rathdrum Idaho
1971 Kawasaki g3ss
1972 Yamaha R5 350
1965 Suzuki Hillbilly
1964 Yamaha 125

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19 Feb 2010 06:08 #349144 by JMKZHI
Replied by JMKZHI on topic What to do with tank
The LiquidMetal was applied to bare metal... I have no idea how it would work w the bondo.

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19 Feb 2010 08:28 #349156 by PLUMMEN
Replied by PLUMMEN on topic What to do with tank
just remember that rust you see is probably spread under other areas where you cant see it. :(

Still recovering,some days are better than others.

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19 Feb 2010 09:18 #349162 by S.P.75
Replied by S.P.75 on topic What to do with tank
Kind of what I was thinking too. Probably rust all underneath. I'm thinking i'll most likely sand it all down and clearcoat it. What do y'all think about that liquid metal over the screw area. Is it malleable to a point before it hardens to maybe put a design in it before it dries?

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19 Feb 2010 15:57 #349206 by sbc1320
Replied by sbc1320 on topic What to do with tank
Nothing the matter with "bondo" as long as it's applied right. If you can't pop it out any, just apply the bondo in a couple or 3 applications if it is pretty thick. I've seen some brand new panels bondo'd and cut backe down real thin for a showcar smooth paint job. Sand the whole tank clean, apply a little ospho acid or the like, over the rusted area. Can even put a bare metal treat on the whole tank and primer and paint.

1980 KZ1000 LTD-B4(MK II engine) - Progressive suspension, MTC pistons, Dynojet Stage III, all wear items replaced, WFO paint scheme(1978), etc..

Past bikes- 2 1976 Kz900's, 5 1975-76 Honda CB750's, Honda 500 -4, Honda 250, Honda 125, Honda 100, Suzuki RM 250, Honda XL350, Kawasaki KLR 650, etc..

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19 Feb 2010 16:10 - 19 Feb 2010 16:14 #349208 by TeK9iNe
Replied by TeK9iNe on topic What to do with tank
S.P.75 wrote:

Kind of what I was thinking too. Probably rust all underneath. I'm thinking i'll most likely sand it all down and clearcoat it. What do y'all think about that liquid metal over the screw area. Is it malleable to a point before it hardens to maybe put a design in it before it dries?


Start fresh!

Use "Circa 1850 Gelled Paint Stripper", and all the paint and primer and everything will melt away in about 10 mins.

Wash it good, then just a light sand and tack, then your ready to bondo.

After you've smoothly sanded and tack clothed your new creation, spray on a few primer coats, then a few color coats.
Finally, use a good automotive 2 part clear, and spray as many times as you want.

Lots of wet sanding and appropriate prep/setup time between coats of course.

GL

B)

Motorcycle Shop Owner/Operator

79 Kawie Z1000 LTD
81 Kawie Z1000 CSR
83 Honda VT750C A
85 Kawie GPZ900 A2
86 Zukie GS1150 EG
93 Yamie XV1100 E
Lucky to have rolled many old bikes through my doors ;)
Last edit: 19 Feb 2010 16:14 by TeK9iNe.

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19 Feb 2010 17:58 #349227 by PLUMMEN
Replied by PLUMMEN on topic What to do with tank
forget bondo,perfect time for you to learn lead work! B)

Still recovering,some days are better than others.

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20 Feb 2010 03:30 #349273 by JMKZHI
Replied by JMKZHI on topic What to do with tank
From what I recall there isn't much working time w the LiquidMetal (Permatex). It was used on a small dent & a ding - not sure how it'll perform on larger areas. I've never heard of anyone else using it on a tank. Just throwing the idea out there.

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