KZ440 fork cap removal

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wrote:

I'm wondering if anyone has replaced the circlip with a snap ring? 

I don't think the snap ring would be secure.
I believe the groove in the fork tube is round to fit the round clip, and also the cap has a bevel on the top edge to capture the clip.  That's why you need to push the cap down to reveal the clip.  At least that's how it was on the gpz550 I worked that had a similar setup.  

The snap ring certainly wouldn't be captured by the cap, and I suspect the square edge of the snap ring would not hold on to the groove in the fork tube very well.

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or remove the circlip the way F64 says. 

wrote:

wrote:

or remove the circlip the way F64 says. 

I completely agree and F64's method should work fine, it's just as I get older I like things to be controlled and less of a fight hence the suggestion of the puller since it's not a lot of money

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Could you use a "two legged " puller hooked under the tree to hold the plug down while you concentrate on the clip (would also allow you to release the spring in a controlled way) could also be used to compress the spring for re-assembly ? Something like this