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Caliper seals. 16 Feb 2020 11:01 #819445

  • Davey b
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Thanks for that ...
1981 kawasaki kz1000 m1 csr

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Caliper seals. 16 Feb 2020 11:35 #819446

  • Mikaw
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Its very critical that you remove ALL debris and corrosion from the grove that holds the seal. Use Red Rubber grease to assemble the seal and piston.
1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.
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Caliper seals. 16 Feb 2020 12:28 #819450

  • z1kzonly
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AND!! If you use air to pop out the piston???
Don't keep your finger in the way holding the caliper body! Or else!
It will leave a mark! And your finger will be sore for a few days!
You can guess why!
Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!

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Caliper seals. 16 Feb 2020 12:31 #819451

  • z1kzonly
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And, as others have typed. put the seal around the piston first and hook it into the small metal grove at the caliper bore.
Then slip piston in working the seal around. I use a popsicle stick to slip around and work it.
Good luck, Patience works well!
Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!

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Caliper seals. 17 Feb 2020 09:55 #819490

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Thanks for all your advice guys..
1981 kawasaki kz1000 m1 csr

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Caliper seals. 17 Feb 2020 10:55 #819495

  • Davey b
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Managed to get the piston out with, wait for it, a bicycle pump with adapter wedged into banjo bolt hole, and lots of oil and a heat gun . As you can guess, I dont have a compressor!! I'll try and send a picture, do you think its serviceable ??
1981 kawasaki kz1000 m1 csr

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Caliper seals. 17 Feb 2020 10:58 #819496

  • Davey b
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What do you think
1981 kawasaki kz1000 m1 csr
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Caliper seals. 17 Feb 2020 11:59 #819500

  • Nessism
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The bore should clean up fine. What's harder to discern is the condition of the piston. Clean off the grunge and look for pitting. Pitts = trash can fodder.

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Caliper seals. 17 Feb 2020 12:42 #819502

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There are a few tiny, tiny pits . I've polished and polished it. It's as smooth as a babys bum to the touch but the pits are still there. Still trash ??
1981 kawasaki kz1000 m1 csr

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Caliper seals. 18 Feb 2020 01:50 #819512

  • Davey b
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This is the worst bir. Dont suppose the piston would ever come out that far ?? I know you shouldn't save money when it comes to brakes, but, £120 for 3 piston!!
1981 kawasaki kz1000 m1 csr
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Caliper seals. 18 Feb 2020 03:12 #819513

  • Scirocco
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Did you have the dimensions for your front/rear Pistons?

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Caliper seals. 18 Feb 2020 04:33 #819514

  • TexasKZ
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Take measurements of your pistons, diameter, height, location and dimensions of the seal groove, then ask board members here or at a GS site to measure pistons from a similar year GS 750/850/1000.
I say this because Kawasaki, Suzuki, Yamaha and Honda often bought sub assemblies from the same vendors. Sometimes identical, and sometimes with minor changes. If these pistons are interchangeable, you can get new oem Suzuki piston and both seals as a set from Partzilla for $25.
I ran into this when I recently rebuilt the front calipers on my ZRX. They are the same calipers as used on the Hyabusa, except Suzuki specified light weight aluminum pistons instead of steel, and Suzuki sells the pistons and seals at a fraction of what Kawasaki wants. Identical dimensions, lighter weight, much cheaper. Win.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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