Removing Kickstarter Pedal ?

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Re: Removing Kickstarter Pedal ?

22 May 2017 19:11
#762522
Mission Accomplished !!! I tried wedging a small screwdriver in the pedal slot at the splined shaft ever so slightly. Wiggled and pried pedal a little at a time and eventually walked it's way off the spline without any damage. Cleaned the teeth of the pedal and shaft real well with a wire brush. Rotated the pedal forward 1 tooth and re-installed pedal with some anti-seize. Pedal now in a position where it doesn't hit the inside on my calf.

Appreciate "ALL" the Help Again as usual !
77' KZ1000A
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Re: Removing Kickstarter Pedal ?

22 May 2017 19:14
#762523
Little patience and a little wiggle works wonders

Original owner 78 1000 LTD
Mr Turbo Race Kit, MTC 1075 Turbo pistons by PitStop Performance , Falicon Ultra Lite Super Crank, APE everything. Les Holt @ PDM's Billet Goodies . Frame by Chuck Kurzawa @ Logghe Chassis . Deep sump 5qt oil pan. RIP Bill Hahn
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Re: Removing Kickstarter Pedal ?

22 May 2017 20:12
#762525
Yes, I like the position that the pedal is in now. Is there a way to tighten up the pedal at it's lower pivot ? It wants to swing out a little and not stay in .
77' KZ1000A

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Re: Removing Kickstarter Pedal ?

22 May 2017 20:16
#762526
The spring may be weak.
Steve

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Re: Removing Kickstarter Pedal ?

23 May 2017 04:36
#762534
Steve, I'm assuming we're talking about #5 in the above diagram ? If so, can that be changed out ?
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Re: Removing Kickstarter Pedal ?

23 May 2017 04:56
#762535
Yes, the spring #5 in the above diagram can be changed to tighten up the pedal.

Michael
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Re: Removing Kickstarter Pedal ?

23 May 2017 08:26 - 23 May 2017 08:27
#762556
Did You remove the bolt #7 completely?
76 kz 900 1075 76 kz 900 a4 78 kz 1000 ltd
Last edit: 23 May 2017 08:27 by 9er rider.

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Re: Removing Kickstarter Pedal ?

23 May 2017 12:18
#762571
a shim behind the spring might work to tighten it up.

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
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Re: Removing Kickstarter Pedal ?

23 May 2017 15:57 - 23 May 2017 17:20
#762582
Yes the Bolt # 7 was removed completely to remove the Pedal prior, so I don't see how that would affect it ? Is the spring #5 replaceable and how is removable if it is ?

Also, a shim behind the spring ? Are you saying that would put more tension in the spring ? Just examining the shaft of the pedal where it pivots , it appears maybe a thicker washer #8 und the circlip #9 would tighten that pivot point ?
77' KZ1000A
Last edit: 23 May 2017 17:20 by kzdcw.

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Re: Removing Kickstarter Pedal ?

23 May 2017 18:36
#762593
There is a spring and ball bearing that rides in the groove on the lever. It should come out easily.
Steve

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Re: Removing Kickstarter Pedal ?

23 May 2017 18:40
#762594
I'll pull the lever back off and take a closer look at i, didn't notice it before ? When you say it rides in the groove, does that mean inside the splines of the lever which presses onto the splined shaft ?
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Re: Removing Kickstarter Pedal ?

23 May 2017 18:52 - 23 May 2017 18:53
#762595
If you look closley you'll see a hole and small ramp for the bearing to sit in. You'll take off the snap ring and washer then turn the lever out, then slide it up. Have a rag around it or it will go SPORINGGG.:ohmy:
Steve
Last edit: 23 May 2017 18:53 by SWest.

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