Removing Kickstarter Pedal ?

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22 May 2017 19:11 #762522 by kzdcw
Replied by kzdcw on topic Removing Kickstarter Pedal ?
Mission Accomplished !!! I tried wedging a small screwdriver in the pedal slot at the splined shaft ever so slightly. Wiggled and pried pedal a little at a time and eventually walked it's way off the spline without any damage. Cleaned the teeth of the pedal and shaft real well with a wire brush. Rotated the pedal forward 1 tooth and re-installed pedal with some anti-seize. Pedal now in a position where it doesn't hit the inside on my calf.

Appreciate "ALL" the Help Again as usual !

77' KZ1000A
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22 May 2017 19:14 #762523 by Street Fighter LTD
Replied by Street Fighter LTD on topic Removing Kickstarter Pedal ?
Little patience and a little wiggle works wonders


Original owner 78 1000 LTD
Mr Turbo Race Kit, MTC 1075 Turbo pistons by PitStop Performance , Falicon Ultra Lite Super Crank, APE everything. Les Holt @ PDM's Billet Goodies . Frame by Chuck Kurzawa @ Logghe Chassis . Deep sump 5qt oil pan. RIP Bill Hahn
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22 May 2017 20:12 #762525 by kzdcw
Replied by kzdcw on topic Removing Kickstarter Pedal ?
Yes, I like the position that the pedal is in now. Is there a way to tighten up the pedal at it's lower pivot ? It wants to swing out a little and not stay in .

77' KZ1000A

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22 May 2017 20:16 #762526 by SWest

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23 May 2017 04:36 #762534 by kzdcw
Replied by kzdcw on topic Removing Kickstarter Pedal ?
Steve, I'm assuming we're talking about #5 in the above diagram ? If so, can that be changed out ?

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23 May 2017 04:56 #762535 by Scirocco
Replied by Scirocco on topic Removing Kickstarter Pedal ?
Yes, the spring #5 in the above diagram can be changed to tighten up the pedal.

Michael
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23 May 2017 08:26 - 23 May 2017 08:27 #762556 by 9er rider
Replied by 9er rider on topic Removing Kickstarter Pedal ?
Did You remove the bolt #7 completely?

76 kz 900 1075 76 kz 900 a4 78 kz 1000 ltd
Last edit: 23 May 2017 08:27 by 9er rider.

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23 May 2017 12:18 #762571 by 531blackbanshee
Replied by 531blackbanshee on topic Removing Kickstarter Pedal ?
a shim behind the spring might work to tighten it up.

leon

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23 May 2017 15:57 - 23 May 2017 17:20 #762582 by kzdcw
Replied by kzdcw on topic Removing Kickstarter Pedal ?
Yes the Bolt # 7 was removed completely to remove the Pedal prior, so I don't see how that would affect it ? Is the spring #5 replaceable and how is removable if it is ?

Also, a shim behind the spring ? Are you saying that would put more tension in the spring ? Just examining the shaft of the pedal where it pivots , it appears maybe a thicker washer #8 und the circlip #9 would tighten that pivot point ?

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Last edit: 23 May 2017 17:20 by kzdcw.

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23 May 2017 18:36 #762593 by SWest
Replied by SWest on topic Removing Kickstarter Pedal ?
There is a spring and ball bearing that rides in the groove on the lever. It should come out easily.
Steve

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23 May 2017 18:40 #762594 by kzdcw
Replied by kzdcw on topic Removing Kickstarter Pedal ?
I'll pull the lever back off and take a closer look at i, didn't notice it before ? When you say it rides in the groove, does that mean inside the splines of the lever which presses onto the splined shaft ?

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23 May 2017 18:52 - 23 May 2017 18:53 #762595 by SWest
Replied by SWest on topic Removing Kickstarter Pedal ?
If you look closley you'll see a hole and small ramp for the bearing to sit in. You'll take off the snap ring and washer then turn the lever out, then slide it up. Have a rag around it or it will go SPORINGGG.:ohmy:
Steve
Last edit: 23 May 2017 18:53 by SWest.

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