1977 z1000 fork springs
- scotia1000
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1977 z1000 fork springs
29 Mar 2017 02:36 - 29 Mar 2017 02:44
Hi,
recently bought a complete front end of a 1977 z 1000, went to replace oil seals and found a broken or cut spring, not sure what happened to it? not sure of the model to order a new set, the legs and headstock have 1977 stamped on them, but the springs seem a lot narrower than another set of tubes i have, (which might be z650/750) as these springs are a lot wider and not as strong, also the alen bolt at the bottom of the fork legs (on the one with the broken spring has an 8mm thread the other is 6mm).
the springs i am looking for are approx 54cm long and 2.4 wide
any help thanks
recently bought a complete front end of a 1977 z 1000, went to replace oil seals and found a broken or cut spring, not sure what happened to it? not sure of the model to order a new set, the legs and headstock have 1977 stamped on them, but the springs seem a lot narrower than another set of tubes i have, (which might be z650/750) as these springs are a lot wider and not as strong, also the alen bolt at the bottom of the fork legs (on the one with the broken spring has an 8mm thread the other is 6mm).
the springs i am looking for are approx 54cm long and 2.4 wide
any help thanks
Last edit: 29 Mar 2017 02:44 by scotia1000. Reason: add attachments
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- bluej58
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- The chrome don't get you home
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Re: 1977 z1000 fork springs
30 Mar 2017 18:06
Progressive makes nice replacement springs for around 100 bucks a set
78 KZ1000 A2A
The following user(s) said Thank You: GPz550D1
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- Nessism
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Re: 1977 z1000 fork springs
31 Mar 2017 04:54 - 31 Mar 2017 08:17
Sonic Springs is another good option. They have a rate calculator on their website.
One other thing you can try is to remove the small section of cut coils and replace them with a PVC spacer. The second spring would have to be cut to match. This will result in an increased spring rate over stock. Many forks of that era were undersprung anyway so it's worth a try. I've done this mod a number of times over the years with good success. Make sure the cut end is facing up so the spacer is on top. Bevel cut the spring so the top is as flat as possible, and considering contouring the spacer to nest with the angle cut on the spring. In the case shown the spring rate increase will be very slight, you may not even notice.
One other thing you can try is to remove the small section of cut coils and replace them with a PVC spacer. The second spring would have to be cut to match. This will result in an increased spring rate over stock. Many forks of that era were undersprung anyway so it's worth a try. I've done this mod a number of times over the years with good success. Make sure the cut end is facing up so the spacer is on top. Bevel cut the spring so the top is as flat as possible, and considering contouring the spacer to nest with the angle cut on the spring. In the case shown the spring rate increase will be very slight, you may not even notice.
Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Last edit: 31 Mar 2017 08:17 by Nessism.
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- TexasKZ
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Re: 1977 z1000 fork springs
31 Mar 2017 05:50
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
The following user(s) said Thank You: GPz550D1
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- SWest
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- 10 22 2014
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Re: 1977 z1000 fork springs
31 Mar 2017 05:57
How long are they and what diameter?
Steve
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
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- Mk.2
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Re: 1977 z1000 fork springs
31 Mar 2017 07:44
OD on mine measured 24.5/25mm X 465mm Length
Factory Svc Manual calls Std length of 465mm and a Service Limit length of 455 needing replacement.
Factory Svc Manual calls Std length of 465mm and a Service Limit length of 455 needing replacement.
Matt
KZ1000A1--current project
KZ1000A3A
Phoenix
KZ1000A1--current project
KZ1000A3A
Phoenix
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- SWest
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Re: 1977 z1000 fork springs
31 Mar 2017 07:47
I got progressive springs for about $80 three years ago and am glad I did.
Steve
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
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- scotia1000
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Re: 1977 z1000 fork springs
12 Apr 2017 09:46
sorry lads, thought i posted a thank you for your replies! i've ordered up a set of progressive springs thanks to your measurements,
jim
jim
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- 9er rider
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Re: 1977 z1000 fork springs
12 Apr 2017 15:18
Im a real fan of race tec springs and emulators. I put the progressive springs in my builder . nice ether way but I prefer race tec setup. But for the money progressive,you dont need a head spacer on 900-1000s.
76 kz 900 1075 76 kz 900 a4 78 kz 1000 ltd
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