Clip on removal - introduction

  • khungerf
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Clip on removal - introduction

17 Nov 2016 20:53
#748199
Hello, been using this site for the last month or so since I bought an 84 Gpz 550 doing research.

Planning on some mods but first priority is getting everything in great working condition. Currently running rough working through cleaning/sealing the tank, cleaning carbs, have plugs and new wires on the way but...
I cannot figure out what to use to get the clip on bars off. It looks like a giant Allen wreck, does anyone know what size?


Thanks,
Lee
-Lee
'84 GPZ550

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  • SWest
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Re: Clip on removal - introduction

17 Nov 2016 20:56
#748200
Welcome, pic?
Steve

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Re: Clip on removal - introduction

17 Nov 2016 21:11 - 17 Nov 2016 21:13
#748201
Thanks. Good point, a pic is needed,
It is the big 'hole' below the banjo bolt

Attachment IMG_0245.JPG not found

-Lee
'84 GPZ550

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Last edit: 17 Nov 2016 21:13 by khungerf. Reason: Photo error

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  • zed1015
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Re: Clip on removal - introduction

18 Nov 2016 01:43 - 18 Nov 2016 01:48
#748204
You need an Allen key ,socket or hex bar or make a tool out of a bolt head that fits the recess.
Just measure across the flats to determine the size or find a bolt head that fits and measure that.
They are usually 17mm .
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Last edit: 18 Nov 2016 01:48 by zed1015.

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  • martin_csr
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Re: Clip on removal - introduction

18 Nov 2016 05:23 - 18 Nov 2016 05:28
#748210
You might be able to use a metric bolt & vice grips. I would spray some penetrant beforehand & let it sit overnight.
Alternatively, a left-hand threaded bolt & nuts would make for a good tool, but metric might be hard to find. and there may not be an sae size that's close enough.

For disassembling the forks of my 81 650, I used a 1/2" LH bolt w nuts along with a socket & ratchet extensions --- the bolt head & nuts are 3/4" which is approx 19mm. then used a regular 1/2" bolt/nuts for re-assembly.
Last edit: 18 Nov 2016 05:28 by martin_csr.

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Re: Clip on removal - introduction

18 Nov 2016 07:16
#748226
I made a hex tool using a bolt and two nuts one locking the other.
Steve

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Re: Clip on removal - introduction

22 Nov 2016 07:28
#748663
Thanks for the help!

17mm bolt seems like the easiest way to go.
-Lee
'84 GPZ550

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