1980 kz1000 front brake clatter.

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15 Aug 2016 08:49 #738745 by MadShad
1980 kz1000 front brake clatter. was created by MadShad
Ok so I've been on a hunt to track down some shakes and rattles that were driving me crazy.
I had a buzzy tach, some rattles in the dash over bumps etc that I was able to get sorted out.

My final rattle I like to take care of is in the front brakes, at low speeds I get a steady clatter that will go away the second I touch the front brakes.
Sounds like 2 spoons being clacked together.

The front wheel is secure, the caliper bolts are secure, the brakes work fine.
The rotors look to be in good shape, I've cleaned and greased the slides and put some lube on the back of the pads.

What am I missing?

Shelbyville, Indiana. '80 KZ1000
No more of that talk or I'll put the leeches on you, understand?

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15 Aug 2016 09:31 #738748 by MDZ1rider
Replied by MDZ1rider on topic 1980 kz1000 front brake clatter.
I'm taking a shot in the dark here, but there's a Phillips head screw that goes into the back of the inner pad thru the spacer insert. It could be loose or missing. I just looked at your parts diagram and it is not shown. I know my 80 Z1R has them, and it's not shown on that parts diagram either.

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  • SWest
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  • 10 22 2014
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15 Aug 2016 09:53 #738751 by SWest
Replied by SWest on topic 1980 kz1000 front brake clatter.
Mine were doing that too. There are six O rings on the bolts that hold the calipers together. Mine were wasted or gone all together. I got some at the HDWR store and no rattles.Used a little grease on them so they would slide in and not get pinched. B)
Steve

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15 Aug 2016 10:01 #738752 by MadShad
Replied by MadShad on topic 1980 kz1000 front brake clatter.
That just might be it.
I'll take a look tonight, should have the orings on the shelf, I have several kits.

Shelbyville, Indiana. '80 KZ1000
No more of that talk or I'll put the leeches on you, understand?

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  • SWest
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  • 10 22 2014
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15 Aug 2016 10:04 #738753 by SWest

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15 Aug 2016 10:07 #738754 by MadShad
Replied by MadShad on topic 1980 kz1000 front brake clatter.
Well, I'll be at least 2 short.
Per the rules of my garage. :woohoo:

Shelbyville, Indiana. '80 KZ1000
No more of that talk or I'll put the leeches on you, understand?

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  • SWest
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  • 10 22 2014
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15 Aug 2016 11:16 #738764 by SWest
Replied by SWest on topic 1980 kz1000 front brake clatter.
I put in what I had then got some more. Easy to do. With just a couple the noise went away.
Steve

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