Handlebar holes for positioning pins

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09 Jun 2016 15:12 #730728 by Shdwdrgn
Handlebar holes for positioning pins was created by Shdwdrgn
I noticed a couple of the items that go on the handlebars have small pins in them that fit into holes on the original bars. The new handlebars I got do not have these holes. I have no problem drilling the holes, I'm just wondering what other people do - drill the holes or remove the pins?

1981 KZ1000-JK1
She's a beautiful mess, and I've made her all mine

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09 Jun 2016 15:17 #730729 by PLUMMEN
Replied by PLUMMEN on topic Handlebar holes for positioning pins
The pins keep them things from spinning,over kill in my book.

Still recovering,some days are better than others.

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  • SWest
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  • 10 22 2014
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09 Jun 2016 15:26 #730733 by SWest
Replied by SWest on topic Handlebar holes for positioning pins
PITA. I remove the pins and use a small cut off from a hose clamp. It digs into the bar and makes it clamp firmer. No twist. Also my new control for the horn didn't work right. That cured it and completed the ground. B)
Steve

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09 Jun 2016 16:51 #730751 by Shdwdrgn
Replied by Shdwdrgn on topic Handlebar holes for positioning pins
Yeah my last bike didn't have anything like this, and I haven't seen it anywhere else. Usually just the two screws around the factory clamp were enough to keep things in place. Plus its nice to be able to rotate the controls to match the position of the handlebars. It's not like everyone sits exactly the same way on a bike.

@swest -- Do you mean you're using a small length of the hose clamp strap underneath the pieces, or are you using part of the screw assembly somehow?

1981 KZ1000-JK1
She's a beautiful mess, and I've made her all mine

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  • SWest
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09 Jun 2016 16:58 #730752 by SWest
Replied by SWest on topic Handlebar holes for positioning pins
I clip 1/2' piece of the threaded part and use it like a shim. The gaps are sharp and dig into the bar.
Steve

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10 Jun 2016 20:37 #730892 by djturnz
Replied by djturnz on topic Handlebar holes for positioning pins
I drilled holes

1982 KZ750 (4) LTD

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10 Jun 2016 20:44 #730895 by Nessism

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11 Jun 2016 02:29 - 11 Jun 2016 03:15 #730910 by Patton
Replied by Patton on topic Handlebar holes for positioning pins

Nessism wrote:

djturnz wrote: I drilled holes


Me too! B)


And me.

Clearance is needed so that the inside end of the rubber hand-grip does not contact and rub against the end of the handlebar.

The stock throttle assembly locating pin inside the drilled handlebar hole helps assure against inadvertent positioning of the assembly too far onto the handlebar, which may cause the grip to contact and rub against the end of the handlebar, which can interfere with freedom of movement and full closure of carbs in that critical final nth of movement necessary at the carb bell-crank.

From movie "Tobacco Road"
Top up, will you...? Get down there, top. I'll bust you.
Why, you crazy top, I'll tear you.
Dude boy, Dude. Dude. What are you doing?
Why, this durn old top didn't wanna go down!
Did you hurt the car much? - Oh, not the running of it.


Good Fortune! :)

1973 Z1
KZ900 LTD
Last edit: 11 Jun 2016 03:15 by Patton.

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11 Jun 2016 05:32 - 11 Jun 2016 05:33 #730915 by martin_csr
Replied by martin_csr on topic Handlebar holes for positioning pins

Patton wrote:

Nessism wrote:

djturnz wrote: I drilled holes


Me too! B)


And me.

me also. it was pretty easy using a titanium coated drill bit. :)
Last edit: 11 Jun 2016 05:33 by martin_csr.

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11 Jun 2016 09:05 #730943 by Shdwdrgn
Replied by Shdwdrgn on topic Handlebar holes for positioning pins
Yeah this was why I posed the question to begin with -- there's a lot of opinions either way. I think once I get a little closer to mounting my control back on the bars I'll just go ahead and drill the holes. Doesn't take too long to measure the position and it sounds like there's some safety reasons for doing it.

Thanks everybody for all your comments!

1981 KZ1000-JK1
She's a beautiful mess, and I've made her all mine

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