zx9 to kz front end conversion

  • 531blackbanshee
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04 Mar 2016 12:29 #713811 by 531blackbanshee
zx9 to kz front end conversion was created by 531blackbanshee
thought i would post some pics of a front end conversion i finished up last night.























leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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04 Mar 2016 12:38 - 04 Mar 2016 12:40 #713812 by 531blackbanshee
Replied by 531blackbanshee on topic zx9 to kz front end conversion
as you can see with the zx9 upper triple it is possible to mill the chunk of aluminum off the bottom of the upper triple and then machine and weld a new piece of aluminum in.which gains you 3/4 of an inch of leg length.

the zx9 stem gets sawed off and milled flat.
then the kz stem that has been removed from the kz triple can be pressed into the zx9 remnant to act as the bushing,
then simply reach inside and tig weld the two together.
now it can't come out up or down :whistle: :evil: !!!


leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
Last edit: 04 Mar 2016 12:40 by 531blackbanshee.

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04 Mar 2016 13:10 #713815 by twerth
Replied by twerth on topic zx9 to kz front end conversion
I can't tell you how jealous I am of you guys with the skill and the tools to do this kind of work.
1981 Kawasaki KZ650
2006 Ducati ST3s
1979 Honda GL1000 Goldwing
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  • SWest
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04 Mar 2016 15:12 #713846 by SWest
Replied by SWest on topic zx9 to kz front end conversion
I was thinking why not just ride the thing until you have all you need to put it together.
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229

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04 Mar 2016 15:14 #713847 by SWest
Replied by SWest on topic zx9 to kz front end conversion
Sorry wrong thread. :blush:
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229

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04 Mar 2016 16:53 #713855 by NakedFun
Replied by NakedFun on topic zx9 to kz front end conversion
Very nice Leon! You clever devil you!

Cory
2008 Kawasaki Concours 14
1999 Kawasaki ZRX1100
1976 Kawasaki KZ900
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14 Mar 2016 17:04 #715427 by Kawboy74
Replied by Kawboy74 on topic zx9 to kz front end conversion
Nice job Leon, Those top triples look surprisingly like the zx600r units that my friend is currently doing up for me other than mine has the holes in them for the clipons that will be dealt with later.
1974 Z1A As original as I could get it
'88 ZX750R braided lines, mostly original
KZ1000 project on the bench
Burlington,Ontario,Canada
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  • z1kzonly
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14 Mar 2016 17:09 #715429 by z1kzonly
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Yes! A machinist is a Guy's Best Friend! Except when he has too many friends! And ya got to bug him to do your stuff. Then the Guy's bring beer around and you don't get anything done, except empty the beer and B S!!! :silly:
Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!

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15 Mar 2016 00:29 #715468 by davido
Replied by davido on topic zx9 to kz front end conversion
Im going to look into this for my build.Ive already done the stem swap but that 3/4 inch extra length looks mighty appealing.Thanks for that Leon.
www.kzrider.com/forum/11-projects/594313-csr1000-project-build
CB550 (1978)
CB500/4 (1972)*
KZ1000CSR (1981)
XT 600E (1999)
TDM900 (2003)

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  • 531blackbanshee
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15 Mar 2016 11:53 #715550 by 531blackbanshee
Replied by 531blackbanshee on topic zx9 to kz front end conversion

davido wrote: Im going to look into this for my build.Ive already done the stem swap but that 3/4 inch extra length looks mighty appealing.Thanks for that Leon.


always happy to help.

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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16 Mar 2016 10:33 #715704 by pete greek1
Replied by pete greek1 on topic zx9 to kz front end conversion

531blackbanshee wrote: as you can see with the zx9 upper triple it is possible to mill the chunk of aluminum off the bottom of the upper triple and then machine and weld a new piece of aluminum in.which gains you 3/4 of an inch of leg length.

the zx9 stem gets sawed off and milled flat.
then the kz stem that has been removed from the kz triple can be pressed into the zx9 remnant to act as the bushing,
then simply reach inside and tig weld the two together.
now it can't come out up or down :whistle: :evil: !!!


leon

Another GREAT job, wish I lived closer just so I could watch you do all of the fabricating that you do so well, ;)
My hats off to you, Leon B) B)
Pete
1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!

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17 Mar 2016 05:49 - 17 Mar 2016 05:52 #715807 by 531blackbanshee
Replied by 531blackbanshee on topic zx9 to kz front end conversion

Thanks for the kind compliments.
It's not all fun and games tho.

Sometimes you get a blister on your lil finger.cue




Leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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Last edit: 17 Mar 2016 05:52 by 531blackbanshee.

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