80' KZ1000 with 05' zx6r triples and forks?

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29 Apr 2013 22:06 #584758 by kawiman636
Will 05' ZX6R triple trees and forks work with a 1980 KZ1000 LTD if I put the stock stering stem and bearings in the ZX6R triples with a machined collar to "upsize" the smaller od of the stock steering stem to match the larger id of the ZX6R triples?

Currently riding:2006 Kawasaki 636
Current project: 1980 Kawasaki KZ1000

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29 Apr 2013 23:04 #584778 by Hollywoodmx
Replied by Hollywoodmx on topic 80' KZ1000 with 05' zx6r triples and forks?

kawiman636 wrote: Will 05' ZX6R triple trees and forks work with a 1980 KZ1000 LTD if I put the stock stering stem and bearings in the ZX6R triples with a machined collar to "upsize" the smaller od of the stock steering stem to match the larger id of the ZX6R triples?


Yes sir.

- 82 GPz1100injection
- 77 Kz1075 Supercharged
- 81 Yamaha TR-1
- 81 Yamaha xv920
Calgary

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29 Apr 2013 23:08 #584779 by kawiman636
Replied by kawiman636 on topic 80' KZ1000 with 05' zx6r triples and forks?

Hollywoodmx wrote:

kawiman636 wrote: Will 05' ZX6R triple trees and forks work with a 1980 KZ1000 LTD if I put the stock stering stem and bearings in the ZX6R triples with a machined collar to "upsize" the smaller od of the stock steering stem to match the larger id of the ZX6R triples?


Yes sir.


Great! Thank you for the confirmation :)

Currently riding:2006 Kawasaki 636
Current project: 1980 Kawasaki KZ1000

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30 Apr 2013 01:24 #584838 by kawiman636
Replied by kawiman636 on topic 80' KZ1000 with 05' zx6r triples and forks?

Hollywoodmx wrote:

kawiman636 wrote: Will 05' ZX6R triple trees and forks work with a 1980 KZ1000 LTD if I put the stock stering stem and bearings in the ZX6R triples with a machined collar to "upsize" the smaller od of the stock steering stem to match the larger id of the ZX6R triples?


Yes sir.


I was just thinking this over and came up with another question. Isnt the lower triple clamp welded to the steering stem on the bottom? If it is wouldn't the triple tree have to be steel?

Currently riding:2006 Kawasaki 636
Current project: 1980 Kawasaki KZ1000

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30 Apr 2013 10:30 #584898 by Hollywoodmx
Replied by Hollywoodmx on topic 80' KZ1000 with 05' zx6r triples and forks?

kawiman636 wrote:

Hollywoodmx wrote:

kawiman636 wrote: Will 05' ZX6R triple trees and forks work with a 1980 KZ1000 LTD if I put the stock stering stem and bearings in the ZX6R triples with a machined collar to "upsize" the smaller od of the stock steering stem to match the larger id of the ZX6R triples?


Yes sir.


I was just thinking this over and came up with another question. Isnt the lower triple clamp welded to the steering stem on the bottom? If it is wouldn't the triple tree have to be steel?


Yes it is but it doesn't have to be steel, just make it a nice press fit, the modern lowers have a c-clip holding it in. Take a look at my project thread to get a idea.

- 82 GPz1100injection
- 77 Kz1075 Supercharged
- 81 Yamaha TR-1
- 81 Yamaha xv920
Calgary

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30 Apr 2013 13:07 #584921 by 531blackbanshee
Replied by 531blackbanshee on topic 80' KZ1000 with 05' zx6r triples and forks?
here is a bsa stem that was brazed into the lower triple.


[attachment:1]C:\fakepath\mortonsktmbsatriples (10).JPG[/attachment]


i parted the stem away with a port-a-band saw.
then turned the old chunk of triple that was left into the step i needed to register in the counterbore i machined into the ktm triple.

later model kz's 81 or so and up,have aluminum lowers and the steel stems have a snap ring.

[attachment:2]C:\fakepath\boostableszx10tokztripletreeconversion (9).JPG[/attachment]

same deal cut a counterbore in the lower for it to register on.

[attachment:3]C:\fakepath\boostableszx10tokztripletreeconversion (8).JPG[/attachment]

there are more pics in the
www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

hth,
leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
Attachments:

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30 Apr 2013 13:12 #584923 by 531blackbanshee
Replied by 531blackbanshee on topic 80' KZ1000 with 05' zx6r triples and forks?
here is a bsa stem that was brazed into the lower triple.



i parted the stem away with a port-a-band saw.
then turned the old chunk of triple that was left into the step i needed to register in the counterbore i machined into the ktm triple.

later model kz's 81 or so and up,have aluminum lowers and the steel stems have a snap ring.





same deal cut a counterbore in the lower for it to register on.





there are more pics in the
www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

hth,
leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
Attachments:

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30 Apr 2013 15:58 #584954 by kawiman636
Replied by kawiman636 on topic 80' KZ1000 with 05' zx6r triples and forks?

531blackbanshee wrote: here is a bsa stem that was brazed into the lower triple.



i parted the stem away with a port-a-band saw.
then turned the old chunk of triple that was left into the step i needed to register in the counterbore i machined into the ktm triple.

later model kz's 81 or so and up,have aluminum lowers and the steel stems have a snap ring.





same deal cut a counterbore in the lower for it to register on.





there are more pics in the
www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

hth,
leon


Great, thank you for your help :)
This won't be too difficult then. Now all I need is some money to but more parts....Now where did i leave all that money haha. All in due time, it will be worth the wait

Currently riding:2006 Kawasaki 636
Current project: 1980 Kawasaki KZ1000

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