Best way to remove bottom race from lower triple??

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26 Apr 2013 14:41 - 26 Apr 2013 14:44 #584123 by steell

OnkelB wrote: When I did mine I stuck the stem in a vise and (carefully) worked around the race with a chisel - if I remember correctly the stem is slightly fatter at the bottom where the race sits, once the race is free of that part it should come right off.


That's the way I do it also.



donthaveakawman wrote: maybe that lower bearing holder will pop up with a screwdriver and who knows it may be threaded in there. is there a way to use a press?


My screwdrivers cost on average $10.00 each. You use one of my screwdrivers as a pry bar, physical injury "WILL" occur. :angry:

KD9JUR
Last edit: 26 Apr 2013 14:44 by steell.

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26 Apr 2013 16:02 #584136 by MDZ1rider
Harbor Freight sells basically the same tool for about $25. Search for a bearing separator. I think I got a set with 3 different sizes. Most better auto parts stores probably carry them as well.

www.harborfreight.com/large-bearing-separator-3979.html

If you have access to a hydraulic press, the stem can be pressed out of the clamp and pressed back in.

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  • DoubleDub
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26 Apr 2013 16:33 #584141 by DoubleDub

ramtough_63 wrote: used the dremel cut it off worked ok


Have done this twice - works well. Don't cut all the way through.

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  • bluej58
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26 Apr 2013 23:06 #584189 by bluej58
I have to do it on the 650 soon, I think I'll give the chisel method a try first
If it works great, if not the Dremel is close at hand ;)

78 KZ1000 A2A

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27 Apr 2013 08:39 #584238 by Powerstroke_fan
Replied by Powerstroke_fan on topic Best way to remove bottom race from lower triple??
I just used a chisel and slowly worked it around the outside edge and it came right off.

1980 kz1000B4 LTD- 1327cc 9-1 comp
Ported J model head
Psp-3x cams
RS 36s
Welded MK11 crank
Back-cut MK11 trans
MTC 2 stage lock up
Stretched 4-6 over running Hayabusa rear rim with 190 rear tire
Complete frame brace kit installed
And Much Much more- SOLD

2014- ZX14R all stock for now

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27 Apr 2013 09:04 #584241 by etbike3135
Chissel, you dont have to work it around either. Just keep hitting the side thats easiest to get at and they come right off, no damage ever. Now the races in the frame, thats another story.

1973 Kawasaki Z1
18 years in dragbikes

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27 Apr 2013 10:35 #584249 by Randew2u
I mighe have a tip, ive been doing it on bicycles for years. a thin chizel, not woodworking, tapped shewways in several areas around the perimeter frees them up. to remove the cones from stem, you can probably use a bike tool, the Park headset remover RT-1

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27 Apr 2013 15:56 #584275 by loudhvx
When I used the chisel method, it messed up the bottom seal. If you are replacing the seal, obviously, it doesn't matter.

Now I use the dremel, and it preserves the seal.

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27 Apr 2013 21:04 #584315 by zukdave
I use a cut off wheel then split it with a chisel.
For the frame race's I run a real hot weld bead about
1/4 way around the race and the heat draw's the race up and they fall out.

1980 KZ650 F1
ZX750A1 motor.
Wiseco 810cc kit.
Zukiworks racing ported head.
VM 29 smooth bore's.
Dyna 2000 Ign. w/Dyna mini coil's
APE cylinder stud's and nut's.
APE valve spring's.
APE Track King clutch.
V/H KZ1000 sidewinder.
3.5x18 laced to a KZ1000 disk hub.
150/60/18 Shinko 006 Podium.
63" wheel base.

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  • Z1Driver
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28 Apr 2013 02:34 #584385 by Z1Driver

DoubleDub wrote:

ramtough_63 wrote: used the dremel cut it off worked ok


Have done this twice - works well. Don't cut all the way through.


+2 and all the others who used a dremel.

Blue 1975 Z1B
Red 2009 Concours 14

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28 Apr 2013 16:49 #584478 by turboking

loudhvx wrote: When I used the chisel method, it messed up the bottom seal. If you are replacing the seal, obviously, it doesn't matter.

Now I use the dremel, and it preserves the seal.[/quote

:huh: air motor with a thin cut off wheel or an actual tiny dremel tool ? :unsure:


2005 Kawasaki mean streak
2000 325 H.P. mcXpress turbo Hayabusa
1979 kz 1000 mk II ATP turbo
1975 Z1 960 cc Mr. Turbo
1975 Z1 1428 big block ATP turbo
1976 Kz900 1103 cc ATP turbo
1985 GS 1150E
1983 GS 1100E
1997 Suzuki Bandit 1200S
2001 Kawasaki EX 500 Ninja
1972 Honda cb750 (836cc turbo)

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  • bluej58
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28 Apr 2013 19:02 - 28 Apr 2013 19:15 #584506 by bluej58
I prefer using these small reinforced cutters and my Dremel with a variable speed foot pedal.

anything with a thin cut off wheel should work.

ALWAYS WEAR SAFETY GLASSES !

Also good for polishing ;)

78 KZ1000 A2A
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Last edit: 28 Apr 2013 19:15 by bluej58.

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