Front / Drive Sprocket not coming loose

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07 Jul 2010 18:57 #380894 by Gorham
Hey all,

I'm trying to change my front / drive sprocket and I can't get it loose. I read the manual and it all seems extremely standard, but i can't even get it to budge. I do have to loosen this nut to the Left, correct?

I tried a pipe extender on my wrench too and no luck...

Is there a trick to this i'm missing?

1980 KZ750H1

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07 Jul 2010 19:10 #380907 by PLUMMEN
Replied by PLUMMEN on topic Front / Drive Sprocket not coming loose
is the motor still in the bike with chain on it?

Still recovering,some days are better than others.

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07 Jul 2010 20:00 #380925 by 650ed
Replied by 650ed on topic Front / Drive Sprocket not coming loose
Yes, is should be turned to the left (counterclockwise) to loosen. Be sure to bend the locking washer (if it still has one) so it doesn't interfere with the nut turning. If the engine is still in the frame you can use the homemade tool in the link below and an impact wrench and it will come loose.

Tool

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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07 Jul 2010 20:00 #380926 by Gorham
Replied by Gorham on topic Front / Drive Sprocket not coming loose
the motor is still in the frame but I took the chain off for the most part. the back wheel is off cause i changed that sprocket so i've been locking up the chain with a screw driver so the front sprocket won't turn (instead of using the back brake like the manual said).

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07 Jul 2010 20:02 #380929 by Gorham
Replied by Gorham on topic Front / Drive Sprocket not coming loose
Yes, i bent the lock washer flat so it shouldn't be interfering. I'll check out that tool. thanks.

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07 Jul 2010 20:06 #380931 by TerryK
Replied by TerryK on topic Front / Drive Sprocket not coming loose
An impact gun is the only way if the nut is tight...which it is most times.

1977 KZ1000
GSXR swingarm and rear brake
WM6 rear Akront rim
Wiseco 1075c pistons
33 smoothbores
stage 3 Web Cams
Head porting
Dyna S ignition
Lockhart oil cooler
Wiseco header



1980 Z1R drag bike
1200cc
38 Flatslides, .
500' cams
7" slick
Dyan 4000 SP ignition
etc

Ontario, Canada

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08 Jul 2010 11:46 #381074 by Gorham
Replied by Gorham on topic Front / Drive Sprocket not coming loose
Ok, I tried the homemade tool for this and it broke the bolts that i put through the chain to keep it from moving before that fuckin nut came loose. aaarrrrggggggggg

so far i've tried a pipe extender on the end of my ratchet, PB Blaster, light taps with a hammer to get it to loosen, banging the handle of my ratchet with a hammer, and general 93 degree weather wrenching.

any other ideas short of buying more expensive tools?
i'll look into an impact driver and see if anyone has a impact gun...

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08 Jul 2010 11:52 - 08 Jul 2010 11:58 #381078 by otakar
Replied by otakar on topic Front / Drive Sprocket not coming loose
TerryK wrote:

An impact gun is the only way if the nut is tight...which it is most times.


I concur. That is the only way I remove mine. Also ALWAYS with chain still installed.

I have one of these and I wouldn't trade it for "NUTTEN" $19.99




www.harborfreight.com/1-2-half-inch-pneu...ct-wrench-95310.html

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
Last edit: 08 Jul 2010 11:58 by otakar.

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  • trianglelaguna
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  • New and improved - extra strength
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08 Jul 2010 12:00 - 08 Jul 2010 12:06 #381083 by trianglelaguna
Replied by trianglelaguna on topic Front / Drive Sprocket not coming loose
p.s.....location is everything...if you are in plummens neck of the woods...do not watse money on imported beer....there,,, a warm king cobra 40 oz will bring the needed help.....




i think the p.b blaster and an air rachett with the compressor at 120 and a qucik set of bursts///knocks//blasts pulls off the really really bad ones...sucks to buy a special socket and all but only a hard air sockett will work...the others just crack and crumble under the demand,......or drive to a service station that you've checked to have said implements.,.. with a twelve pack of st paully girl and remove the cover ect on the side of the shop and present the beer and a request......

1976 KZ900
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife
Last edit: 08 Jul 2010 12:06 by trianglelaguna.

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08 Jul 2010 12:00 #381084 by Gorham
Replied by Gorham on topic Front / Drive Sprocket not coming loose
That's definitely affordable, but i don't have a compressor.... which is needed for this, right?

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08 Jul 2010 12:01 #381085 by azman857
Replied by azman857 on topic Front / Drive Sprocket not coming loose
I wouldn't put a extension pipe on any ratchet. It's a good way to break one. Use a breaker bar. Besides, the handle is usually longer. Put the cheater pipe over that handle. I used a old extended fork tube from a BSA (about 2.5') over my 1/2" breaker bar to break my cs nut loose. I heard a crack and wasn't sure if it was the bar or socket breaking. It was the nut loosening fortunately. Yeah you will work up a sweat doing it. Try a tool rental place for an impact.

I don't have a plan and I'm sticken' to it! '77 KZ 650 / 750 GPz custom project in progress

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  • trianglelaguna
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08 Jul 2010 12:03 #381087 by trianglelaguna
Replied by trianglelaguna on topic Front / Drive Sprocket not coming loose
or buy a decent cheapo like oka says..and an air sockett setotakar wrote:

TerryK wrote:

An impact gun is the only way if the nut is tight...which it is most times.


I concur. That is the only way I remove mine. Also ALWAYS with chain still installed.

I have one of these and I wouldn't trade it for "NUTTEN" $19.99




www.harborfreight.com/1-2-half-inch-pneu...ct-wrench-95310.html


1976 KZ900
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife

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