7" extended swingarm project ..with pics

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11 Jan 2009 19:59 #257372 by snorules
Well, I was bored today, and I've been stripping my1980 KZ550 down for a redo. As I was taking the swingarm off, I glanced over into the corner of my shop and saw the leftover stock swingarm from my 1000 project. So, I started thinking (bad move...lol). I figured I could use the 1000 arm as a donor, cut the ends off of the 550 arm, do some fabricating, and BAM! a custom swingarm for $0.00 other than cutting discs and welding wire. I found a piece of 1"od steel tubing that would fit perfect inside the old arms. I used that to make 2 slugs, drilled 10 holes (5 on each side) and rosette welded the slugs into the 550 arm. I then drilled 12 holes in the 1000 arms, lined everything up straight and square (as you can see in the pics, I bolted a piece of flat steel to the axle block holes to keep everything lined up), measured again, and again, and again, then tacked the 1000 arms in place. I did the rosette welds first, then ran a bead around where the arms meet. A little grinding with the flapper wheel....done for today. I still need to go back and do some "cosmetic" welds to fill in some spots. I also need to fab up some shock mounts and the braking system. I'm thinking of doing a rear disc conversion since I have all of the parts off of a GS1100 I got in trade for some work. Any comments/opinions/suggestions would be appreciated

Sarge

1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).

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11 Jan 2009 20:02 #257374 by timebomb33
Replied by timebomb33 on topic 7" extended swingarm project ..with pics
pictures please.

1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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11 Jan 2009 20:05 #257377 by snorules
Replied by snorules on topic 7" extended swingarm project ..with pics
pic

1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).
Attachments:

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11 Jan 2009 20:06 #257378 by snorules
Replied by snorules on topic 7" extended swingarm project ..with pics
2

1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).
Attachments:

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11 Jan 2009 20:06 #257379 by snorules
Replied by snorules on topic 7" extended swingarm project ..with pics
3

1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).
Attachments:

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11 Jan 2009 20:07 #257381 by snorules
Replied by snorules on topic 7" extended swingarm project ..with pics
4

1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).
Attachments:

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11 Jan 2009 20:07 #257383 by snorules
Replied by snorules on topic 7" extended swingarm project ..with pics
5

1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).
Attachments:

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11 Jan 2009 20:07 #257385 by snorules
Replied by snorules on topic 7" extended swingarm project ..with pics
6

1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).
Attachments:

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11 Jan 2009 20:08 #257386 by snorules
Replied by snorules on topic 7" extended swingarm project ..with pics
7

1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).
Attachments:

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11 Jan 2009 20:09 #257388 by snorules
Replied by snorules on topic 7" extended swingarm project ..with pics
8

1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).
Attachments:

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11 Jan 2009 20:09 #257389 by snorules
Replied by snorules on topic 7" extended swingarm project ..with pics
9

1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).
Attachments:

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11 Jan 2009 20:10 #257390 by snorules
Replied by snorules on topic 7" extended swingarm project ..with pics
10

1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).
Attachments:

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