7" extended swingarm project ..with pics

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7" extended swingarm project ..with pics

11 Jan 2009 19:59
#257372
Well, I was bored today, and I've been stripping my1980 KZ550 down for a redo. As I was taking the swingarm off, I glanced over into the corner of my shop and saw the leftover stock swingarm from my 1000 project. So, I started thinking (bad move...lol). I figured I could use the 1000 arm as a donor, cut the ends off of the 550 arm, do some fabricating, and BAM! a custom swingarm for $0.00 other than cutting discs and welding wire. I found a piece of 1"od steel tubing that would fit perfect inside the old arms. I used that to make 2 slugs, drilled 10 holes (5 on each side) and rosette welded the slugs into the 550 arm. I then drilled 12 holes in the 1000 arms, lined everything up straight and square (as you can see in the pics, I bolted a piece of flat steel to the axle block holes to keep everything lined up), measured again, and again, and again, then tacked the 1000 arms in place. I did the rosette welds first, then ran a bead around where the arms meet. A little grinding with the flapper wheel....done for today. I still need to go back and do some "cosmetic" welds to fill in some spots. I also need to fab up some shock mounts and the braking system. I'm thinking of doing a rear disc conversion since I have all of the parts off of a GS1100 I got in trade for some work. Any comments/opinions/suggestions would be appreciated

Sarge
1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).

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Re: 7" extended swingarm project ..with pics

11 Jan 2009 20:02
#257374
pictures please.
1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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Re: 7" extended swingarm project ..with pics

11 Jan 2009 20:05
#257377
pic
1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).

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Re: 7" extended swingarm project ..with pics

11 Jan 2009 20:06
#257378
2
1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).

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Re: 7" extended swingarm project ..with pics

11 Jan 2009 20:06
#257379
3
1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).

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Re: 7" extended swingarm project ..with pics

11 Jan 2009 20:07
#257381
4
1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).

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Re: 7" extended swingarm project ..with pics

11 Jan 2009 20:07
#257383
5
1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).

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Re: 7" extended swingarm project ..with pics

11 Jan 2009 20:07
#257385
6
1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).

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Re: 7" extended swingarm project ..with pics

11 Jan 2009 20:08
#257386
7
1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).

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Re: 7" extended swingarm project ..with pics

11 Jan 2009 20:09
#257388
8
1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).

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Re: 7" extended swingarm project ..with pics

11 Jan 2009 20:09
#257389
9
1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).

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Re: 7" extended swingarm project ..with pics

11 Jan 2009 20:10
#257390
10
1980 KZ550C (daily rider)
1981 KZ1000J (bagger project in progress)
1981 GS1100 (future dragbike)
1978 Z1R (not mine yet, but trying to work out a deal to acquire it).

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