kz1100a fuel gauge sender replacement, options

  • TexasKZ
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Re: kz1100a fuel gauge sender replacement, options

29 Apr 2026 13:55
#923475
My KZ1000K-1 (1981) has the round, five-bolt setup, while my K2 has the oval, six-bolt version.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
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Re: kz1100a fuel gauge sender replacement, options

29 Apr 2026 19:07
#923485
This weekend ill be able to tinker with my gas tank. I also bought that gas gauge inverter and a 1986-1995 suzuki samurai fuel level sender because they seem similar to the one i need. I do not expect it to bolt up properly but ill figure something out. I'll try to take many pictures to help anyone that's in the same situation as me.
1982 KZ1000M2 CSR
1983 KZ440D5 LTD
1985 GPz 550A2

Craig
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Re: kz1100a fuel gauge sender replacement, options

30 Apr 2026 09:42
#923509
I've got a little experience in rewinding fuel tank senders. Mine was trashed, and I kept at it until I found a solution. So as long as the hardware is serviceable, rewinding can be done. Any old resistive wire can't be used.  rewound-fuel-sending-unit-works

Also, my fuel gage isn't damped. It works with a bimetallic heater. Same idea as the older household thermostats. The change in resistance leads to the bimetallic strip flexing more or less. Makes for a slow needle sweep. It's a good 30 seconds at least, to go from bike off to reading full in a full tank.
Current project:
'84 KZ700
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Re: kz1100a fuel gauge sender replacement, options

30 Apr 2026 11:21
#923513
That makes so much more sense! I took a look at my KZP fuel gauge and it had a couple metallic strips with (if i remember correctly) a miniature wire wrapped around it. I had no idea how it worked.

This information will be useful, so thanks! I will probably do this to my gpz550 fuel level sender since it reads like 4 mega ohms
1982 KZ1000M2 CSR
1983 KZ440D5 LTD
1985 GPz 550A2

Craig

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Re: kz1100a fuel gauge sender replacement, options

Yesterday 20:39
#923583
Does anyone know what the ohm reading is on the OEM fuel level sender at the half full position? The suzuki samurai sender is surprisingly within spec for resistance readings so I was wondering if it would read accurate in between the full and empty positions. 
1982 KZ1000M2 CSR
1983 KZ440D5 LTD
1985 GPz 550A2

Craig

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Re: kz1100a fuel gauge sender replacement, options

Yesterday 23:34
#923584
Its linear.
0 ohm full,
50 ohm half a tank,
100 ohm empty.

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Re: kz1100a fuel gauge sender replacement, options

Yesterday 06:08
#923588
Oh well I thought i could get away without using the resistance converter but I cant  . Mine reads 32 ohms at half.
1982 KZ1000M2 CSR
1983 KZ440D5 LTD
1985 GPz 550A2

Craig

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