Kawasaki Z1000 K1 LTD Ignition Switch Replacement
- Zoso
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Kawasaki Z1000 K1 LTD Ignition Switch Replacement
13 Nov 2025 04:43
Hi
I had an issue with the ignition switch on my LTD - basically it started jamming so it couldn't be turned with the key without considerable force. I managed to source a replacement which has the exact same dimensions as the original, so it fits in the top yoke, but the wiring colours are different - it's for a Kawasaki Vulcan 750. Z-Power sell these switches but they don't know what wires I need to connect to make it work properly.
On the original Z1000 switch I have 6 wires in the multi block connector (black/white, orange/white, brown, red, white, orange) and a yellow/orange bullet connector.
On the vulcan 750 switch I have 5 wires in the multi block (blue, yellow, orange/white, red, black/white) and 2 bullet connectors - one white and one brown/white.
The multi block on the Vulcan 750 switch is a completely different size so I cut it off and replaced the connectors with 6.3mm ones.
I've connected the wires from the new switch to the multi block in the headlight in a variety of positions and the best scenario I can get is , power to starter, lights, indicators - no oil light or neutral lights. Brake lights only work when the lights are switched on.
I've read a few form posts on this subject but there aren't any conclusive answers from what I can see.
If anyone is able to shed any light on to which colours on the new switch connect to which colours on the Z1000 multi block in the headlight I’d be much obliged as I'm no wiring expert and even less of an expert on reading wiring diagrams
thanks
Billy
I had an issue with the ignition switch on my LTD - basically it started jamming so it couldn't be turned with the key without considerable force. I managed to source a replacement which has the exact same dimensions as the original, so it fits in the top yoke, but the wiring colours are different - it's for a Kawasaki Vulcan 750. Z-Power sell these switches but they don't know what wires I need to connect to make it work properly.
On the original Z1000 switch I have 6 wires in the multi block connector (black/white, orange/white, brown, red, white, orange) and a yellow/orange bullet connector.
On the vulcan 750 switch I have 5 wires in the multi block (blue, yellow, orange/white, red, black/white) and 2 bullet connectors - one white and one brown/white.
The multi block on the Vulcan 750 switch is a completely different size so I cut it off and replaced the connectors with 6.3mm ones.
I've connected the wires from the new switch to the multi block in the headlight in a variety of positions and the best scenario I can get is , power to starter, lights, indicators - no oil light or neutral lights. Brake lights only work when the lights are switched on.
I've read a few form posts on this subject but there aren't any conclusive answers from what I can see.
If anyone is able to shed any light on to which colours on the new switch connect to which colours on the Z1000 multi block in the headlight I’d be much obliged as I'm no wiring expert and even less of an expert on reading wiring diagrams
thanks
Billy
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- Wookie58
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Re: Kawasaki Z1000 K1 LTD Ignition Switch Replacement
Yesterday 07:40
You have a couple of options, it appears that your problem is mechanical so below is a link to a tutorial I wrote on how the repair the ignition lock.
82 J,K &M ign barrel removal - KZRider Forum - KZRider, KZ, Z1 & Z Motorcycle Enthusiast's Forum
If you want to fit the new unit complete below is how (I believe you could have just swopped the original electrical switch onto the new lock)
82 J,K &M ign barrel removal - KZRider Forum - KZRider, KZ, Z1 & Z Motorcycle Enthusiast's Forum
If you want to fit the new unit complete below is how (I believe you could have just swopped the original electrical switch onto the new lock)
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
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- Zoso
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Re: Kawasaki Z1000 K1 LTD Ignition Switch Replacement
Yesterday 11:48
Thank you @Wookie58 I'll have a read through your tutorial but I think that would be my last resort. Plugging the new switch in is the ideal solution so I'll check the colours of new against old and see where i get to.
Thanks for your quick response.
Thanks for your quick response.
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- Kelly E
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Re: Kawasaki Z1000 K1 LTD Ignition Switch Replacement
Today 17:09
Have you taken the stock switch apart, cleaned and reassembled with fresh dielectric grease?
Many times the original grease is hardened and causes issues.
Many times the original grease is hardened and causes issues.
The Rust Bros. Garage Collection
1974 Honda CB 550 K0
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1977 Kawasaki KZ 1000 LTD
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1983 Honda CB 1100F
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1974 Honda CB 550 K0
1975 Honda CB 400F Super Sport
1977 Kawasaki KZ 1000 LTD
1978 Kawasaki KL 250
1980 Suzuki GS 1100E
1983 Honda CB 1100F
1984 Honda Sabre 700
1984 Honda Interceptor 1000
1990 Moto Guzzi 1000
1994 Kawasaki ZG 1000 Concours
And more
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