Brown wire and white/black wires melting
- Hawk111
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Brown wire and white/black wires melting
03 Sep 2016 15:19
Brown wire from ignition completely melted along with other wires and certain spots starting to melt
Does anybody have the 1988 kz1000p electrical diagram?
I am starting to think it would be better to turn it back to the police version but with other color lights besides blue and red
This bike was fine when I bought it but no issues until I replaced battery and I swear there was another ground to attach but searched the whole bike over and it wasn't there
Can somebody tell me what's happening?
Does anybody have the 1988 kz1000p electrical diagram?
I am starting to think it would be better to turn it back to the police version but with other color lights besides blue and red
This bike was fine when I bought it but no issues until I replaced battery and I swear there was another ground to attach but searched the whole bike over and it wasn't there
Can somebody tell me what's happening?
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- SWest
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Re: Brown wire and white/black wires melting
03 Sep 2016 16:04
Brown - power out, Black/white- ground. did you bypass the fuse?
Steve
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
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- davido
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Re: Brown wire and white/black wires melting
04 Sep 2016 00:33
Very interested in this as Ive just replaced the old fusebox with a blade type on my CSR . The Black/white wire feeds 3 wires in the fusebox. the Brown,Blue and Red/White. All the fuses are 10amp though the black/white wire has a thicker diameter than the other 3 colours. Not sure why this is or if its important.
www.kzrider.com/forum/11-projects/594313-csr1000-project-build
CB550 (1978)
CB500/4 (1972)*
KZ1000CSR (1981)
XT 600E (1999)
TDM900 (2003)
CB550 (1978)
CB500/4 (1972)*
KZ1000CSR (1981)
XT 600E (1999)
TDM900 (2003)
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- loudhvx
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Re: Brown wire and white/black wires melting
04 Sep 2016 07:20
I'm still working on this diagram, colorizing it. Here's what I have so far.
Open it in a new tab to see it full size. It's big.
Open it in a new tab to see it full size. It's big.
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Kz550 valve train warning.
Other links.
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- Patton
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Re: Brown wire and white/black wires melting
04 Sep 2016 07:58 - 04 Sep 2016 07:58loudhvx wrote: I'm still working on this diagram, colorizing it. Here's what I have so far.
Open it in a new tab to see it full size. It's big.
It's an "oversize" Gif based image.
Am thinking that KZr automatically reduces the size of an image that's posted which exceeds 2400 x 1200.
I don't know how KZr's automatic resizing selects the dimensions for the down-sized image.
I usually use JPEG images when posting.
And if it's a Gif or other type image, I often convert it to a JPEG before posting.
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
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Last edit: 04 Sep 2016 07:58 by Patton.
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- davido
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Re: Brown wire and white/black wires melting
04 Sep 2016 09:08
Ill tell you now that KZr doesnt resize anything. My camera used to produce photos within the 2400 limit (thats why I posted so many photos on my build thread). Now,for some reason my camera produces bigger photos,which is a pain in the arse. If I write a post and include photos 'au natural' from my camera,nothing loads. I have to copy and resize everything ( why I dont post so many photos anymore!).
No idea what happened,maybe the kids playing with the camera or maybe I had a few too many and did something myself.
No,actually it was the kids. Definately the kids ! It was their fault!!!
No idea what happened,maybe the kids playing with the camera or maybe I had a few too many and did something myself.
No,actually it was the kids. Definately the kids ! It was their fault!!!
www.kzrider.com/forum/11-projects/594313-csr1000-project-build
CB550 (1978)
CB500/4 (1972)*
KZ1000CSR (1981)
XT 600E (1999)
TDM900 (2003)
CB550 (1978)
CB500/4 (1972)*
KZ1000CSR (1981)
XT 600E (1999)
TDM900 (2003)
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- loudhvx
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Re: Brown wire and white/black wires melting
04 Sep 2016 09:16 - 04 Sep 2016 09:17My original file, which was a Gif, and successfully uploaded to KZR was 2675 x 1982. If you download the KZR hosted version, it is 2400 x 1778.davido wrote: Ill tell you now that KZr doesnt resize anything.
In order to not hijack this thread, I'm posting image related issues on this thread.
www.kzrider.com/forum/8-about-the-site/6...host-large-gif-files
In that thread you can see the results of the KZR re-sizing a gif.
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Kz550 valve train warning.
Other links.
Last edit: 04 Sep 2016 09:17 by loudhvx.
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- Tyrell Corp
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Re: Brown wire and white/black wires melting
04 Sep 2016 11:30
With or without a wiring diagram, if your ignition switch loom (and possibly the main loom) has got hot enough to burn through like that then you have a live wire that is not protected by a fuse - otherwise the fuse would have blown first.
From memory, if you have a 7 way late z1000 fusebox, the battery + goes through a main 30 A fuse to the switch, then goes back to fusebox where it goes through smaller 10A fuses to final circuits.
The ignition switch can be replaced without the lock, but you need to trace the problem first. Get a meter, wiring diagram and trace it from the battery. Your P might have some other accessories wired to it, maybe even through an extra fusebox -not sure sorry.
From memory, if you have a 7 way late z1000 fusebox, the battery + goes through a main 30 A fuse to the switch, then goes back to fusebox where it goes through smaller 10A fuses to final circuits.
The ignition switch can be replaced without the lock, but you need to trace the problem first. Get a meter, wiring diagram and trace it from the battery. Your P might have some other accessories wired to it, maybe even through an extra fusebox -not sure sorry.
1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces
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- SWest
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Re: Brown wire and white/black wires melting
04 Sep 2016 11:38
I'd also check the main ground to the battery. I had a bad connection and when I pushed the start button, the wires started to smoke. Lucky I caught it in time.
Steve
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
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- Tyrell Corp
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Re: Brown wire and white/black wires melting
04 Sep 2016 17:11
Good call Steve. I was re-thinking along the same lines here...just can't quantify it without further details,.
1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces
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