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KZ700-A1 Wiring Help
- GremlinDX
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So looking online I can't find anything on the KZ700 I know it's suppose to be very similar to the KZ750 but when it comes to the IC Ignitor nothing is the same. My bike has a single 10 pin plug with 9 of the pins used, everything else I have seen has 8 pins or two four pins.
If anyone has any insight on what diagrams I can use to get this thing figured out please let me know. Thanks in advance to anyone that can help.
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- martin_csr
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The KZ700 is covered by both pdf manuals. the one at the 750Turbo site is scanned much better.
Your bike is probably most similar to the 83 KZ750-L3 (USA models). the L4 wasn't sold here.
Ignition system. just an fyi, your bike should have a pulsing coil rotor (instead of a timing advancer). other than that, I don't know how much your ignition system differs from the 750s.
basic wiring diagrams. here's a topic by loudhvx in which he provides wiring diagrams for a number of KZs.
bare bones for mattylight
Manual. 750turbo.com --- Index .
1980-84 750-4 & KZ700. 1983-85 ZX750. pdf manual link near the bottom of the list. good pdf scans.
Wiring diagrams. mbsween. bike-night. KZ750L3 . Scroll down & click "The Bible" link.
the site has wiring diagrams & a 750-4 pdf manual that isn't scanned as good as the one on the Turbo site.
Note: not applicable for the KZ700, but some of the wiring diagrams are mislabeled in the links: the 1981 Ltd is an H2, the 82 is an H3, & the 83 is an H4.
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- loudhvx
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Some bikes have an extra wire related to the tachometer to provide a pulse signal. This extra wire usually taps into one of the coil wires, and is not an extra wire on the igniter, but may be an extra wire in the harness connector.
I'd have to see a diagram to know for sure, and to identify the correct extra wire.
There may be a chance:
Check the last page of mattylight and look for the zn1100. See if that igniter has the same colors.
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
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- martin_csr
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The KZ700 has an electronic tachometer with a black wire connected to the black wire going to the one of the coils.
The igniter has a black/white wire that goes to a diode. I guess this is the extra wire. The side stand switch is wired thru that diode.
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- GremlinDX
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Ok one more thing though, that wiring diagram doesn't seem to show the reserve lighting device? Also I had the two turn signal and hazard relays like the 83 kz750-H4 diagram. It looks like the wiring is a combination of those two? It doesn't really matter much to me so long as I can make the ignition system work and I think with those diagrams I can make a harness that will work. I'm going to build a very minimal harness just head light, tail light, ignition and charging system.
I don't have the bike in front of me now, probably won't get back to the shop till Monday.
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- loudhvx
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1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
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- GPzMOD750
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loudhvx wrote: If you are going minimal, the reserve lighting unit can be easily bypassed.
Yep, Just tie the blue, blue/yellow and blue/orange wires together. I cut the connector off my reserve lighting box spliced those 3 together, cut the rest of the wires down even, wrapped the end with silicone wrap and plugged it back in.
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- GremlinDX
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Still lots of things to go that will need attention along the way. Going to need rear brakes looks like the pads ran down to nothing ate up the rotor and they broke a caliper bolt. May end up swapping the front end for some shocks and brakes form a newer sports bike.
Does most of the chassis stuff swap over from the KZ750? For like the rear brakes?
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- GPzMOD750
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You can also use parts from the KZ750E, KZ750R1 & KZ750P
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- GremlinDX
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Going to be having friend Tim Harney from Harney Boy Racing in Brooklyn build the subframe and seat pan for me. So hopefully one day it will be a nice cafe racer lol.
Last thing, I know this is in the wrong section but what decent exhausts for these? The one on it has been broken and booger welded several times and was cut off before the muffler.
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- GPzMOD750
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