cleaning a starter motor

  • gwyon
  • gwyon's Avatar Topic Author
  • Offline
  • User
  • Posts: 33
  • Thanks: 1

cleaning a starter motor

21 Aug 2015 10:14
#686619
1981 kz440 D3

My starter motor doesn't want to spin when it's hot. So I bought a brush repair kit, and I'm taking the motor apart to clean it. I guess I can spray most of the pieces with engine degreaser or carb cleaner. But what's the best way to clean the armature?

Attachment IMG_3309.jpg not found



Attachment IMG_3312.jpg not found



Attachment IMG_3315.jpg not found

1981 KZ440 LTD

Attachments:

Please Log in or Create an account to join the conversation.

  • bountyhunter
  • bountyhunter's Avatar
  • Offline
  • User
  • Posts: 7246
  • Thanks: 338

Re: cleaning a starter motor

21 Aug 2015 11:40
#686624
I wouldn't start spraying anything. The coagulated grease can be cleaned off with a small soft brush and some mineral spirits which doesn't attack paint or melt plastic.

The armature: I think I wiped it with a soft cloth wet with mineral spirits to get gunk off. The copper armature where the brush contacts: I got some #600 sandpaper and cut a strip and wrapped it around and turned it by hand. You just want to polish it up until it's shiny.
1979 KZ-750 Twin

Please Log in or Create an account to join the conversation.

  • SWest
  • SWest's Avatar
  • Offline
  • Sustaining Member
  • 10 22 2014
  • Posts: 23320
  • Thanks: 2864

Re: cleaning a starter motor

21 Aug 2015 12:14
#686626
You want to clean the gaps. Looks like metal is shorting the armature. I'd use a sharp chisel or screw driver to square them up, then use Emory cloth to clean up the bars.
Steve

Please Log in or Create an account to join the conversation.

  • undiablo
  • undiablo's Avatar
  • Offline
  • User
  • Posts: 436
  • Thanks: 64

Re: cleaning a starter motor

21 Aug 2015 12:56
#686632
Isopropyl alcohol.
Kawasaki KZ 750/4 LTD 1981
Kawasaki KLR 650 2011
Argentina - Buenos Aires

Please Log in or Create an account to join the conversation.

  • gwyon
  • gwyon's Avatar Topic Author
  • Offline
  • User
  • Posts: 33
  • Thanks: 1

Re: cleaning a starter motor

21 Aug 2015 13:41
#686635
Thanks guys. I wiped it down with mineral spirits, a rag, and a soft brush. I polished the commutator with 1000 grit wet/dry sandpaper. It passed the ohmmeter tests. To clean out the gaps, I think I'll use one of those tiny screwdrivers for repairing eyeglasses. Hopefully, it will leave a nice, squared groove. Not sure how to measure the groove depth, though. Service limit is 0.2 mm.


Attachment IMG_3318.jpg not found



Attachment IMG_3322.jpg not found

1981 KZ440 LTD

Attachments:

Please Log in or Create an account to join the conversation.

  • SWest
  • SWest's Avatar
  • Offline
  • Sustaining Member
  • 10 22 2014
  • Posts: 23320
  • Thanks: 2864

Re: cleaning a starter motor

21 Aug 2015 14:03
#686637
Check the bushings. Mine were shot. I had spars so I took the best parts and made one good one.
Steve

Please Log in or Create an account to join the conversation.

  • MFolks
  • MFolks's Avatar
  • Offline
  • User
  • Posts: 6650
  • Thanks: 541

Re: cleaning a starter motor

21 Aug 2015 15:22
#686641
A piece of broken hacksaw blade can be used to clean between the commutator areas.
1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum