1975 Z1 900 20amp fuse blowes imediately

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06 May 2015 21:19 #670947 by KD
I can not find a short and every time I replacen the 20amp fuse it blowes imediately, does anyone have any suggestions?

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07 May 2015 04:27 #670963 by etbike3135
Replied by etbike3135 on topic 1975 Z1 900 20amp fuse blowes imediately
Start unplugging stuff till it stops. Handle bar switches, blinkers, tail light.

1973 Kawasaki Z1
18 years in dragbikes
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07 May 2015 06:23 #670982 by SWest
Replied by SWest on topic 1975 Z1 900 20amp fuse blowes imediately
I had a short in the wires going to the tail light under the fender. Weak shocks.
Steve
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07 May 2015 07:47 #670988 by Kidkawie
Replied by Kidkawie on topic 1975 Z1 900 20amp fuse blowes imediately

etbike3135 wrote: Start unplugging stuff till it stops. Handle bar switches, blinkers, tail light.


+1

I had to do that trying to find a bad connection a while back. Not too many connectors on the harness so you should be able to narrow it down in a few minutes.

1975 Z1 900
1994 KX250 Supermoto
2004 KX125
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07 May 2015 08:41 #670993 by MDZ1rider
Replied by MDZ1rider on topic 1975 Z1 900 20amp fuse blowes imediately
Think logically and pay attention to details. You say immediately. Is that with the key and kill switch set to off? If so, look for an exposed wire in your main harness or switches. If immediately is when you turn the key to on, focus on the things that come alive with the key (lights/horn). Pulling the 5 pin connector under the seat eliminates the back half and the 8 pin in the headlight shell for front half. The horn is not marked with polarity, but I can tell you from experience that reversing the wires will not read a short and blow the fuse as soon as the key is turned on every time. Good luck
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07 May 2015 10:16 #670997 by GregZ
Replied by GregZ on topic 1975 Z1 900 20amp fuse blowes imediately
Look at the rear fender area where the wires go through the hole, or in the channel underside of fender.....
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07 May 2015 11:05 #671001 by dom2570
Replied by dom2570 on topic Re:1975 Z1 900 20amp fuse blowes imediately
My 750 had a short in the harness, right after it came out of the tank and into the headlight. It took forever to find. I only found because that area had heated up.

Whip it like a mule!
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07 May 2015 11:49 #671014 by Tyrell Corp
Replied by Tyrell Corp on topic Re:1975 Z1 900 20amp fuse blowes imediately
Your main 'big' fuse powers the head, tail, ignition fuses, fed through the ignition switch.

The fact that your main fuse is blowing instantly makes me think the problem will most likely be between the fusebox , to ignition switch, and back to the other fuses. Usually white/red
from battery + to main fuse, and white to ignition switch.

If your other 10 amp fuses were blowing but the 20 amp main fuse was intact I'd think otherwise. Try lifting the tail and headlight fuse out and see if the problem remains.

1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces
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07 May 2015 15:29 #671048 by SWest
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07 May 2015 15:37 #671050 by Patton
Replied by Patton on topic Re:1975 Z1 900 20amp fuse blowes imediately



Good Fortune! :)

1973 Z1
KZ900 LTD
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17 May 2015 20:11 #672576 by KD
first day off in two weeks is tomorrow I will check under the fender, thank you

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17 May 2015 20:14 #672578 by KD
by immediately I mean as soon as the battery terminal touches the cable the fuse blows. I was thinking maybe a bad starter solenoid, more troubleshooting tomorrow. thank you

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