Kz650 wiring mystery

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14 Feb 2014 14:47 #622255 by Britome
Kz650 wiring mystery was created by Britome
Bike hasn't run for years and it is one problem after another. I know nothing about history.

Can anyone tell me what wires go where? I've tried every combination I can think off.

You can see the two grey ends from the front turn signals pointing at each other. Then two greens and a grey that run in the main harness to the rear. I know some combination should give me signals but 5 wires means someone is going to be left out with a dance partner. Please help!

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14 Feb 2014 16:35 - 14 Feb 2014 18:34 #622262 by 650ed
Replied by 650ed on topic Kz650 wiring mystery
Please add the year and model of your bike to your signature line. There are numerous different wiring configurations for KZ650s. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 14 Feb 2014 18:34 by 650ed.

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14 Feb 2014 18:00 #622278 by Britome
Replied by Britome on topic Kz650 wiring mystery
Sorry. 1978

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14 Feb 2014 18:00 #622279 by Britome
Replied by Britome on topic Kz650 wiring mystery
Technically sr650

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14 Feb 2014 18:32 #622281 by 650ed
Replied by 650ed on topic Kz650 wiring mystery
The 1978 KZ650 SR is the 1978-D1 model. There should be a grey wire and a blue wire coming from the right turn signal (along with a black/yellow ground), and there should be a green wire and a blue wire coming from the left turn signal (along with ah black/yellow ground). The blue wire from each turn signal stalk powers the front running lights. The grey is the right blinker; the green is the left blinker. There should also be a grey and a green that connects to the 9-pin connector, and those power their respective turn signal indicators on the little lighting cluster between the gauges (where the oil light, brake light, neutral light etc. are). Below is a link to the wiring diagram for the KZ650-D1, and below that is a picture of the turn signal wiring inside the headlight shell. Ed

diagrams.kz650.info/wiring/images/KZ650-D1.jpg

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1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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14 Feb 2014 18:44 #622283 by Britome
Replied by Britome on topic Kz650 wiring mystery
You are amazing. I'll check it tomorrow. Thank you!

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14 Feb 2014 18:50 #622284 by Britome
Replied by Britome on topic Kz650 wiring mystery
No matter what combination I did, I couldn't get any turn signals. I'll be fresh for it tomorrow.

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14 Feb 2014 19:12 #622291 by Britome
Replied by Britome on topic Kz650 wiring mystery
I couldn't wait ... Your description doesn't match what I'm seeing. I have grey, blue and black from both left and right. My nine pin connector is full

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14 Feb 2014 19:12 - 14 Feb 2014 19:13 #622292 by Britome
Replied by Britome on topic Kz650 wiring mystery
Ooops
Last edit: 14 Feb 2014 19:13 by Britome.

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14 Feb 2014 20:28 #622299 by Britome
Replied by Britome on topic Kz650 wiring mystery
Where is the relay on this bike? This wiring is jacked. I found a mangled junction under the tank. I get the same reading when touching my probes to the green and grey that heads toward the back of the bike.

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15 Feb 2014 05:40 #622325 by Old Man Rock
Replied by Old Man Rock on topic Kz650 wiring mystery

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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15 Feb 2014 06:05 #622329 by 650ed
Replied by 650ed on topic Kz650 wiring mystery

Britome wrote: Where is the relay on this bike? This wiring is jacked. I found a mangled junction under the tank. I get the same reading when touching my probes to the green and grey that heads toward the back of the bike.


It sounds like a previous owner has screwed up the wiring. You may need to use the wiring diagram to try to trace out the circuits. On my KZ650-C1 the turn signal flasher unit is behind the left side cover. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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