Spark Plug Wire Woes
- The_Proletariat
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Spark Plug Wire Woes
30 Apr 2013 00:38
Well I have a question about replacing spark plug wires.
1982 KZ550C3.
My ignition coils, not dynas, I believe them to be orgional, have removable plastic nuts that secure the ignition wires to the coils. The coils have a barb that fits into the wires.
I bought some copper core wires from Z1. It appears the conductor needs to be hollowed out some to fit the barb. Looks like some sort of bushing needs to be added to the wires as a stopper for the plastic nuts.
What is this dumbass missing?
1982 KZ550C3.
My ignition coils, not dynas, I believe them to be orgional, have removable plastic nuts that secure the ignition wires to the coils. The coils have a barb that fits into the wires.
I bought some copper core wires from Z1. It appears the conductor needs to be hollowed out some to fit the barb. Looks like some sort of bushing needs to be added to the wires as a stopper for the plastic nuts.
What is this dumbass missing?
1982 Kawasaki KZ550 LTD
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- MFolks
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Re: Spark Plug Wire Woes
30 Apr 2013 00:52
If the ignition coils have a brass "Stinger", 7mm sparkplug wires should fit right in. It's possible the previous owner(s) lost the pieces for the ignition coils, leaving you with just the securing "Nuts" There should be a rubber ferrule & plastic,tapered cone, that when tightened down, locks the sparkplug wires in the coil ports, waterproofing them.
1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)
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- The_Proletariat
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Re: Spark Plug Wire Woes
30 Apr 2013 01:04
So the stinger just pierces the conductor? Not sure how the wires are going to stay tight. Seems like they would just slip through the nuts.
1982 Kawasaki KZ550 LTD
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- The_Proletariat
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Re: Spark Plug Wire Woes
30 Apr 2013 07:46MFolks wrote: If the ignition coils have a brass "Stinger", 7mm sparkplug wires should fit right in. It's possible the previous owner(s) lost the pieces for the ignition coils, leaving you with just the securing "Nuts" There should be a rubber ferrule & plastic,tapered cone, that when tightened down, locks the sparkplug wires in the coil ports, waterproofing them.
Is this ferrule and plastic cone removable from the stock wires? Because I have those parts.
1982 Kawasaki KZ550 LTD
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- kzz1king
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Re: Spark Plug Wire Woes
30 Apr 2013 10:13
Yes, sounds like you have all the parts. Slip the nut on the wire, then the ferrule and then rubber cone (you have a diagram in the old wires) Good luck.
Wayne
Wayne
74 Z1 1075, 29 smoothbores, owned and ridden since 1976
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www.kzrider.com/forum/11-projects/532476...s-budget-turbo-build
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Home built KZ1000 turbo setup
www.kzrider.com/forum/11-projects/532476...s-budget-turbo-build
www.kzrider.com/forum/11-projects/532489-74-z-makeover
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- MFolks
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Re: Spark Plug Wire Woes
30 Apr 2013 14:56
I've found that rubbing Alcohol is a good lubricant for rubber pieces, as it evaporates quickly, and leaves no residue. If all the old parts are installed on the new sparkplug wires, they should hold the new ones tight.
1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)
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Re: Spark Plug Wire Woes
30 Apr 2013 15:10
Thanks for the replys. I will look at the wire ends again; they looked like one piece to me
1982 Kawasaki KZ550 LTD
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