kz1000 no power

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24 Aug 2012 23:41 #544631 by 78craft
Replied by 78craft on topic kz1000 no power
The rh switch is all ive messed with. im getti.g a replacment monday. does one wire run to the starter and the other to the coils?
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25 Aug 2012 00:03 #544637 by MFolks
Replied by MFolks on topic kz1000 no power
Do you have the shop manual with the wiring diagram? It will show the color of the wires and where they go.

Manuals(Some of these websites sell used manuals, just ask)
www.repairmanual.com
www.manualsnmore.com
www.midwestmanuals.com/
www.books4cars.com/
www.repairmanualclub.com/motomanuals/
moto-manuals.com/
www.e-classicbike.com/

On my 1982 GPz 1100 B2 model, a red wire goes to both ignition coils, supplying the voltage/current, the other side of the ignition coils are connected to the IC Igniter(either Green or Black wires, depending on which sparkplugs are wired.

Read this:

Ignition Coil Primary And Secondary Wiring

Ignition coils on the 80’s Kz1000,Kz1100’s and Gpz1100’s are wired the same, that is as you sit on the bike, the LEFT ignition coil primary(small wires) are two wires, RED and BLACK. The secondary (or sparkplug wires) go to #1 and #4 sparkplugs(your primary wiring may be different).

Read carefully, as the 550’s, 650’s, 700’s & 750’s are backwards to what is listed for the bigger 4’s.

The cylinders are numbered left to right as you sit on the seat; #1,#2,#3, and #4.

For the RIGHT ignition coil, the primary wires, again are two wires, RED and GREEN, with the secondary going to #2 and #3.

The RED wire gets it’s voltage from the run/stop switch on the right handlebar switch pod. Your primary wiring may have a different color.

The BLACK and GREEN wires connect to the IC Igniter(if the bike has the Kawasaki supplied electronic ignition) it actually gives the coils their grounds to fire the sparkplugs. The RED wire is common to both ignition coils.

Primary(small wires) side of the coils will read between 1.8 to 3.0 ohms.

Secondary(sparkplug wire ports)side of the coil will read between 10.4K to 15.6K ohms. These ports are wired together, so it makes no difference which is used, as long as the correct coil to sparkplug configuration is followed.

The sparkplug caps should read 5K OHMS(5000), any higher, or a reading of infinity means new caps should be ordered. When re-installing the old or new sparkplug caps, cut about ¼” off the sparkplug wires for a new un-corroded connection.

Never run supression sparkplug wires with sparkplug caps containing the 5000 ohm resistor, as now there will be two (2) resistances in the ignition coil’s secondary circuit, causing weak and intermittent spark.

To stress the ignition coils, take a hair dryer, heat the coils and see if the ohm readings change from cold to hot . If they do, it’s time to buy new coils.
Keep in mind, the wiring is reversed for the 550’s, 650‘s,700’s, and 750‘s, that is the RIGHT coil primary will be two wires, RED and BLACK with the secondary(sparkplugs) going to #1 and #4.

The LEFT coils primary wiring would be again two wires, RED and GREEN, with the secondary(sparkplugs) going to #2 and #3.

An indication of black and sooty sparkplugs may not mean a carb or carbs are in need of cleaning, but may mean the input voltage is low.

When checking the input voltage to the ignition coils, first have a fully charged battery, and the using a multimeter, set it up to measure VDC(Volts, Direct Current), range of 20.

Put the RED probe from the multimeter on the same terminal that either a RED wire or ones that’s RED with YELLOW stripe, and the BLACK probe on either a good frame/Earth ground or the battery Negative(-) terminal/post.

Depending on the motorcycles current draw( lighting, and other high amp needs) the reading might be 10 volts or more, but if the reading is down around 8 volts or less, this indicates a corrosion or wiring problem needs correcting to improve input voltage to the coils.

These engines have what is known as a “Wasted Spark” that is, a sparkplug will fire during an exhaust stroke. It does no damage and many other motorcycle engines have this design.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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07 Sep 2012 13:18 #547290 by 78craft
Replied by 78craft on topic kz1000 no power
Figured I would give you an update. Took the gas tank off. Amazing how little there is to pulling the tank. Found that one of the red wires came unhooked going to the ignitor. Guessing this happend when I was messing with the RH switch. Also put a new switch on.

Glad it was an easy fix. Thank you for all the help.

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07 Sep 2012 15:11 #547310 by MFolks
Replied by MFolks on topic kz1000 no power
Good to hear it was a simple fix, some can be real hair pulling situations.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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