modifying a mechanical advancer

  • Godfrey
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modifying a mechanical advancer

09 Jul 2011 07:47
#461826
My cams have so much duration that I found I could add 5 degrees initial timing to the stock 10 degrees, called for by kawasaki with no issues. I would however still like to limit total timing to 38-4o degrees, and have to take 5 degrees out of the mechanical advancer. Just curious if any of you have done this same thing, and how you modified the mechanical advancer to achieve it?
1981 650CSR frame

1980 KZ750E engine

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  • mark1122
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Re: modifying a mechanical advancer

09 Jul 2011 08:22 - 09 Jul 2011 08:25
#461828
i have heard that some guys change the spring, but that seems like a tedious trial and error type of job.
i wonder if the Z1/kz 1000 advancer would Fit/work. they came in 10, 15, and 20 degrees of initial advance.
the Dyna 2000 is an electronic programmable advancer. it eliminates the stock mechanical advancer.
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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Last edit: 09 Jul 2011 08:25 by mark1122.

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  • Patton
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Re: modifying a mechanical advancer

09 Jul 2011 08:36
#461830
Could possibly bend the two "advanced stops" inward to reduce outward motion of the two weight arms, or fashion blocks of some sort between the stops and arms, but either of these methods seems very crude and inexact, especially when compared to installing the electronic programmable advancer as suggested by mark1122.

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KZ900 LTD

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Re: modifying a mechanical advancer

09 Jul 2011 08:41
#461833
Godfrey wrote: My cams have so much duration that I found I could add 5 degrees initial timing to the stock 10 degrees, called for by kawasaki with no issues. I would however still like to limit total timing to 38-4o degrees, and have to take 5 degrees out of the mechanical advancer. Just curious if any of you have done this same thing, and how you modified the mechanical advancer to achieve it?

:unsure: What year and model bike?

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Good Fortune! :)
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KZ900 LTD

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Re: modifying a mechanical advancer

09 Jul 2011 14:55
#461891
The engine is a 1980 KZ750E
1981 650CSR frame

1980 KZ750E engine

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  • bountyhunter
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Re: modifying a mechanical advancer

09 Jul 2011 18:11 - 09 Jul 2011 18:12
#461909
You could build up a silver solder "pad" on the stop notches which would let you adjust it by filing that pad down. You need to adjust how far out the two metal "wings" can open at full advance. Messing with the springs won't help, that just changes the rate they open versus RPM.
1979 KZ-750 Twin
Last edit: 09 Jul 2011 18:12 by bountyhunter.

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  • mark1122
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Re: modifying a mechanical advancer

09 Jul 2011 18:16
#461911
bountyhunter wrote: You could build up a silver solder "pad" on the stop notches which would let you adjust it by filing that pad down. You need to adjust how far out the two metal "wings" can open at full advance. Messing with the springs won't help, that just changes the rate they open versus RPM.

good point. and as u add wieght with solder, it will slightly alter the rate of advance (will adv. faster or sooner.).
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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  • Godfrey
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Re: modifying a mechanical advancer

10 Jul 2011 15:04
#462075
glad I got extra parts, tryed bending the advance stops in and have a small fracture in the metal, I may fill them with solder, and good idea with the silver solder , could fine tune with some trial and error.
1981 650CSR frame

1980 KZ750E engine

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  • Motor Head
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Re: modifying a mechanical advancer

10 Jul 2011 18:08
#462107
Bent and fractured? How far before that happened? I've only gone enough to get rid of about 4 degrees total advance. A small build up of material at the stop should not effect advance rate just total. Adding to the moving arm/ weight would increase advance at lower RPM, same as a weaker spring. The programmable would be a great choice for those with the bucks. But how many settings are there or can you set it as wanted? Some would only have like 4 different curves pre-programed to choose from.
Doing it mechanically is the old fashioned way, more time consuming, but cheaper if you have the time. We know you have the patience. ;)
1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
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  • mark1122
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Re: modifying a mechanical advancer

10 Jul 2011 18:12
#462111
Motor Head wrote: Bent and fractured? How far before that happened? I've only gone enough to get rid of about 4 degrees total advance. A small build up of material at the stop should not effect advance rate just total. Adding to the moving arm/ weight would increase advance at lower RPM, same as a weaker spring. The programmable would be a great choice for those with the bucks. But how many settings are there or can you set it as wanted? Some would only have like 4 different curves pre-programed to choose from.
Doing it mechanically is the old fashioned way, more time consuming, but cheaper if you have the time. We know you have the patience. ;)

the Dyna 2000 only has 2 curves. 1 for stock, and 1 for a little more lively motor, but u can make your own map if u like to experiment.
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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  • elfmagic17
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Re: modifying a mechanical advancer

10 Jul 2011 22:35
#462152
Patton wrote: Could possibly bend the two "advanced stops" inward to reduce outward motion of the two weight arms, or fashion blocks of some sort between the stops and arms, but either of these methods seems very crude and inexact, especially when compared to installing the electronic programmable advancer as suggested by mark1122.

Good Fortune! :)


Would it be possible to drill and tap for a small screw in the advance stop? Juat an Idea.
Kenny Hicks
74 Honda CB550
75 Honda CB360 (runs and rides good but not a show bike)
77 KZ650B1 (Runs Great, but needs painted and a little work.)

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  • Godfrey
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Re: modifying a mechanical advancer

11 Jul 2011 22:00
#462348
Ya know Patton I thought of the screw idea, not sure i trust locktight spinning that fast, plus I wonder if there would be a balance issue.
1981 650CSR frame

1980 KZ750E engine

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