LED Signals....relay

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26 Jun 2010 07:26 #378275 by madmatt1
LED Signals....relay was created by madmatt1
I put a set of LED signals on my bike, they won't flash with the original flasher. I picked up an electronic flasher from Napa, I'm assuming it will work, but I'm curious if anyone has ever put one in, this relay has three prongs where the original is only two. I'm assuming the third prong is for a ground?

1977 KZ1000 LTD
1977 KZ1000A

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26 Jun 2010 08:12 - 26 Jun 2010 08:35 #378283 by Old Man Rock
Replied by Old Man Rock on topic LED Signals....relay
There should be 3 terminals on the relay... Keep in mind, depends on the relay for as in the OEM relay, 2 terminal.... LED non load sensing designs are what you want....

1 for +12Vdc (switched off ignition switch)
1 for ground
1 for LOAD... This is you control switched led turn indicator...

Tridon relays... Most auto parts store carry them if anyone else is interested....

www.tridon.com.au/Products/Product.aspx?SG=8&S=35&G=478&P=2000

Here's how I did my 900...


1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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Last edit: 26 Jun 2010 08:35 by Old Man Rock.

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26 Jun 2010 10:20 - 26 Jun 2010 10:28 #378310 by otakar
Replied by otakar on topic LED Signals....relay
I have attempted to use a three prong relay with no success. The third prong is a ground and is normally used to activate a solenoid "clicker" Let us know how you fair. The problem I have found with the relays I have tested is that they work fine up to about 12.5V. Once you start to approach 12.8V and go even further they start to flash so fast that they no longer flash and actually flicker. My system charges at almost 15V and once the engine is running the relay is unusable. While the engine is off the flashers work fine. I use one on ma LED running light because it pulses it at about 6-7 pulses a second.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
Last edit: 26 Jun 2010 10:28 by otakar.

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26 Jun 2010 10:34 - 26 Jun 2010 10:40 #378314 by madmatt1
Replied by madmatt1 on topic LED Signals....relay
So, OMR, did you simply plug the two wires in and run a ground wire on the third prong? No resistors or such have to be used? Also, you say that the relay should be a non-load sensitive type. The one pictured and the one that I bought say that they are load sensitive. Do you know a part number for the correct relay in non-load sensing?

1977 KZ1000 LTD
1977 KZ1000A
Last edit: 26 Jun 2010 10:40 by madmatt1.

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26 Jun 2010 10:42 #378317 by Old Man Rock
Replied by Old Man Rock on topic LED Signals....relay
KZ turn signal relays work a little different regarding the ground.... or in the manner most relays work with switched + voltage or ground activating the relays....

Right out of the manual, can't explain it any better then this... See red boxed text....

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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26 Jun 2010 10:45 - 26 Jun 2010 10:47 #378318 by bountyhunter
Replied by bountyhunter on topic LED Signals....relay
madmatt1 wrote:

I put a set of LED signals on my bike, they won't flash with the original flasher. I picked up an electronic flasher from Napa, I'm assuming it will work, but I'm curious if anyone has ever put one in, this relay has three prongs where the original is only two. I'm assuming the third prong is for a ground?

I believe that's correct. A standard unit is a bimetallic metal strip in series with the bulb, so you only need two lines: power in and power out to lamp. The electronic ones are run by 12V (power in) and drive the bulb on power out, but would need a ground for the timer circuitry to be able to run correctly. It's my understand that the solid state relays contain no mechanical relays, they use a 555 timer and a FET or some solid state device as a switch. A relay alone is probably not going to work unless there is some circuitry to run it.

1979 KZ-750 Twin
Last edit: 26 Jun 2010 10:47 by bountyhunter.

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26 Jun 2010 11:00 #378320 by Old Man Rock
Replied by Old Man Rock on topic LED Signals....relay
"So, OMR, did you simply plug the two wires in and run a ground wire on the third prong? "

Yes... The EP35 is a 3 wire device, plug it in as depicted in the drawing and mentioned in text.... This unit worked due to 21 watt load/current sensing of my LED signals.... May not work for yours....

"No resistors or such have to be used?"...
Non what so ever.... Not required...

"Also, you say that the relay should be a non-load sensitive type. The one pictured and the one that I bought say that they are load sensitive.

Do you know a part number for the correct relay in non-load sensing?"....

Already provided.... Tridon LED-4...

There's many options out there for relays if you know the current totals of your turn signals... Find the ones that depict no load/LED sensitive and you should be fine....

Most motorcycle shops carry non resistor type relay flashers as well.... If you have a Cycle Gear shop around, they have them there as well.....

Try to stay away from the "Include resistor" packages for this is one of the reasons you went LED is it not, to reduce current demands in an old wiring harness/electrical system....

Good luck...

OMR

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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26 Jun 2010 11:11 #378322 by Old Man Rock
Replied by Old Man Rock on topic LED Signals....relay
Cycle gear....

www.cyclegear.com/spgm.cfm?L1=5000&L2=7&...=&item=PRC_SM-FRH1_G

On a KZ900....
The red would terminate to switched +12Vdc
The black to your Orange from turn signal hand control...

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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26 Jun 2010 11:33 #378327 by 9am53
Replied by 9am53 on topic LED Signals....relay
I don't know what my deal is, but when I put LED turn signals on the original relay worked fine for the turn signals, I didn;t have to swap it out. I found that my 4 way flashers didn't work though. I just got in from a 2 hour ride in the pouring rain and thought I would try out my flashers just for the heck of it, and they worked! For some reason when my RPMs are above 3000 the 4 ways work too...did I just get lucky, or is the J bike electrical system just better than the old kz system?

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26 Jun 2010 11:45 - 26 Jun 2010 11:53 #378330 by Old Man Rock
Replied by Old Man Rock on topic LED Signals....relay
Simple OHMS law may provide an answer...

The relays are designed for +12Vdc operations...
The KZ voltage increases above this at higher rpms ~+14Vdc...

With that in mind and for simplicity...
Lets say your initial non working situation/load/current demands is at 6 ohm load.... but your relay is rated at a minimum of 2.2 amps...

12Vdc/6ohms = 2 amps obviously no worky....

But at 14Vdc/6ohms it now equals 2.333 amps where now the relay is operating within specifications thus worky....

OHM's law, never fails... Just the way it works folks....;)

And yes Adam... OHM's law works in Canada as well.... :laugh: :laugh:

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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Last edit: 26 Jun 2010 11:53 by Old Man Rock.

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26 Jun 2010 12:08 #378334 by madmatt1
Replied by madmatt1 on topic LED Signals....relay
Thanks for all the help. I think I'll be able to figure this out....trial and error, if need be. And I'll be sure to share what I learn :)

1977 KZ1000 LTD
1977 KZ1000A

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26 Jun 2010 12:34 #378335 by otakar
Replied by otakar on topic LED Signals....relay
I bought a two prong flasher from "Superbright LEDs" and it works perfectly. Straight plug-N-Play.
www.superbrightleds.com/cgi-bin/store/in...pecs/CF12ANL-01.html

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

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