Pilot jet plugs

  • Davey b
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06 Sep 2025 14:34 #916845 by Davey b
Pilot jet plugs was created by Davey b
Hi all, I've been chasing a fluffy hesitant feeling on initial throttle openings. I've done valve clearances and a good carb clean ( twice ) 
the pilot jet next to the main jet has a small metal plug with an o ring, they're really flat and are a really loose fit, they literally fall out !! ive since found out that they should be a snug fit, ive looked on z power and they dont sell them. Anyone know of somewhere i could source them or rubber equivalents in the uk ? My bike is a 81 kz1000 csr using mikuni bs 34 carbs. 

1981 kawasaki kz1000 m1 csr

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  • Nessism
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06 Sep 2025 15:08 #916846 by Nessism

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06 Sep 2025 15:33 #916847 by Davey b
Replied by Davey b on topic Pilot jet plugs
Thank you Nessism, your always a great help.  Being a bit green, how do I use that information  ? Sorry to sound dim but this is all new to me, loving learning though 👍

1981 kawasaki kz1000 m1 csr

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06 Sep 2025 16:02 #916850 by Nessism
Replied by Nessism on topic Pilot jet plugs
Look in your local market for some -006 O-rings.  I have kits for sale, also.
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06 Sep 2025 16:49 #916852 by 84_GPz750
Replied by 84_GPz750 on topic Pilot jet plugs
On this topic, on my GPz750's BS34's, I do not have plugs over the pilot jets. I bought the bike in good running condition 9 years ago and the first time I pulled the carbs apart early last year, there were no plugs there. Are they important? I also have a stumble off idle and hesitation to starting and idling without choke until the motor is warm.

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06 Sep 2025 16:57 #916853 by Nessism
Replied by Nessism on topic Pilot jet plugs

On this topic, on my GPz750's BS34's, I do not have plugs over the pilot jets. I bought the bike in good running condition 9 years ago and the first time I pulled the carbs apart early last year, there were no plugs there. Are they important? I also have a stumble off idle and hesitation to starting and idling without choke until the motor is warm.
Some versions of BS34's use the plugs, and others don't.  The ones that do, have a cross drilled passage from the main over to the pilot.

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  • Davey b
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07 Sep 2025 08:36 #916866 by Davey b
Replied by Davey b on topic Pilot jet plugs
Thanks again Nessism. I've looked at some online, are all .006 o rings the same ? Only reason I ask is the ones I've seen online are a "round" profile whereas if you look at my picture, mine appear "flat"
Is that just because mine are old and have gone that shape ??

1981 kawasaki kz1000 m1 csr

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07 Sep 2025 09:00 #916867 by Davey b
Replied by Davey b on topic Pilot jet plugs
I have seen online black plastic plugs for mikuni carbs, these would be a direct replacement  ? I suppose it only has to act as a seal right ?

1981 kawasaki kz1000 m1 csr

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  • daveo
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07 Sep 2025 14:13 #916874 by daveo
Replied by daveo on topic Pilot jet plugs
Kawasaki O-Ring 92055-1059

1982 KZ1100-A2 (1170cc sleeper 🫣)



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08 Sep 2025 09:54 #916910 by Davey b
Replied by Davey b on topic Pilot jet plugs
Thanks Daveo, I'll look into it 👍

1981 kawasaki kz1000 m1 csr

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08 Sep 2025 10:29 #916914 by Davey b
Replied by Davey b on topic Pilot jet plugs
Z power contacted saying they do them ( £7 each, ouch ) but again they appear round profile, mine seem to be flat ??

1981 kawasaki kz1000 m1 csr

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