1978 Kawasaki KZ750n Carb boot Cut Off.

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25 Jan 2023 06:59 - 25 Jan 2023 07:10 #879272 by DanMadBoy
1978 Kawasaki KZ750n Carb boot Cut Off. was created by DanMadBoy
The boots on the manifold side are leaking air. I have replacements. Is there an easy way to install them without pulling the carbs away from the AIRBOX side boots.

To clarify, the boots that attach the carb to the engine are leaking. Any easy ways to get them on? maybe just cut the old ones off and somehow slip them on?

Any ideas?
Last edit: 25 Jan 2023 07:10 by DanMadBoy.

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25 Jan 2023 08:58 #879277 by Wheelhop
Replied by Wheelhop on topic 1978 Kawasaki KZ750n Carb boot Cut Off.
I think it would be easier to remove carbs and replace intake "rubbers" then reinstall carbs.

1978 KZ 1000B (73 tribute)
1977 KZ1000 project
1976 KZ 900
1976 KV 75
1976 Honda Elsinore MT250
1974 Z1 900 project
1971 Honda CT70

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25 Jan 2023 10:15 #879280 by krazee1
Replied by krazee1 on topic 1978 Kawasaki KZ750n Carb boot Cut Off.
+1 WheelHop.  However, Dan if you decide to proceed with your proposed course of action, please make a video!

Mike

Former M.E. at Kawasaki Motors Manufacturing, Lincoln, NE
1966 W1 (the Z1 of 1966-50H.P. and 100mph!)
1974 Z1
1978 KZ1000 LTD
1976 KZ900B pile O parts
1980 KZ750E
1980 Honda XL250S (I know, wrong flavor!)

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25 Jan 2023 10:16 #879281 by blipco
Replied by blipco on topic 1978 Kawasaki KZ750n Carb boot Cut Off.
Any cutting of the carb holders and you’ll get crap inside the engine.
The easiest way is to pull the carbs. Anything less would be a nightmare IMO. There’s o-rings too.

"Swim against the current, even a dead fish can go with the flow"-somebody (I forget Who)

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25 Jan 2023 10:18 #879282 by blipco
Replied by blipco on topic 1978 Kawasaki KZ750n Carb boot Cut Off.

+1 WheelHop.  However, Dan if you decide to proceed with your proposed course of action, please make a video!

Mike


>>>> +2
 

"Swim against the current, even a dead fish can go with the flow"-somebody (I forget Who)

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25 Jan 2023 14:50 #879298 by DanMadBoy
Replied by DanMadBoy on topic 1978 Kawasaki KZ750n Carb boot Cut Off.

Any cutting of the carb holders and you’ll get crap inside the engine.
The easiest way is to pull the carbs. Anything less would be a nightmare IMO. There’s o-rings too.
 
I looked for O-Rings on partzilla. They arent listed. A member here told me there are no o rings on a 78 KZ Twin. Do you have a part number or link? Makes sense there would be an O Ring but diagrams do NOT show that there are any.

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25 Jan 2023 15:05 #879299 by Nessism
Replied by Nessism on topic 1978 Kawasaki KZ750n Carb boot Cut Off.
Most KZ carb boots have a raised lip that meets the head and crushes down to affect a seal.  No separate O-rings.

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25 Jan 2023 16:37 #879301 by DanMadBoy
Replied by DanMadBoy on topic 1978 Kawasaki KZ750n Carb boot Cut Off.

Most KZ carb boots have a raised lip that meets the head and crushes down to affect a seal.  No separate O-rings.
 
Thanks for reminding me. It was you who told me so in the first place. So knowledgeable! Thanks!

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25 Jan 2023 16:57 - 25 Jan 2023 16:57 #879303 by DanMadBoy
Replied by DanMadBoy on topic 1978 Kawasaki KZ750n Carb boot Cut Off.

Most KZ carb boots have a raised lip that meets the head and crushes down to affect a seal.  No separate O-rings.


 

I guess by the "raised lip" you mean this part seen in the photo? Just confirming: See below. This is what the manifold-facing part of my boot looks like. .

 
Last edit: 25 Jan 2023 16:57 by DanMadBoy.

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25 Jan 2023 20:14 #879305 by Nessism
Replied by Nessism on topic 1978 Kawasaki KZ750n Carb boot Cut Off.
Those boots look beat.  You might want to replace them...assuming new ones are available.  

Old boots often lead to vacuum leaks, which causes a raising idle when warm.  I replaced the boots on my bike straight away, during the restoration.  

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25 Jan 2023 20:17 #879306 by DanMadBoy
Replied by DanMadBoy on topic 1978 Kawasaki KZ750n Carb boot Cut Off.

Those boots look beat.  You might want to replace them...assuming new ones are available.  

Old boots often lead to vacuum leaks, which causes a raising idle when warm.  I replaced the boots on my bike straight away, during the restoration.  
 

Thats a stock photo meant to show the lip. Those are not the ones i have.

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25 Jan 2023 21:57 #879308 by blipco
Replied by blipco on topic 1978 Kawasaki KZ750n Carb boot Cut Off.

Those boots look beat.  You might want to replace them...assuming new ones are available.  

Old boots often lead to vacuum leaks, which causes a raising idle when warm.  I replaced the boots on my bike straight away, during the restoration.  


 

Thats a stock photo meant to show the lip. Those are not the ones i have.

——> Yes, lip. There’s no replaceable o-ring in that holder.

 

"Swim against the current, even a dead fish can go with the flow"-somebody (I forget Who)

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