KZ400

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25 Mar 2022 11:45 - 25 Mar 2022 12:01 #864296 by PoodlePuncher
KZ400 was created by PoodlePuncher
over the last year, i have acquired 3 sets of Keihin CVB36 carbs, and i'm noticing a trend which has me curious about the cause.
All 3 of these had been sitting for some time, and upon disassembly, Carb 1 (left) is relatively clean, but Carb 2 (right) is completely gunked up/corroded, and the pilot jet is mangled.

Set 1: My KZ400
Set 2: Parts Bike
Set 3: Acquired locally

Why is it always Carb 2?  what is it about the setup that results in so much more damage to carb 2?

on one of the sets, after soaking in carb cleaner, and removing all the gunk covering the pilot jet, it appears someone tried removing it before...
there's what appears to be an extractor or drill bit broken off inside.

[img


that's a seriously stuck jet, if soft brass is enough to break an extractor/drill bit of that size!


 

'75 KZ400S & '81 XS1100
Last edit: 25 Mar 2022 12:01 by PoodlePuncher.

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25 Mar 2022 11:49 - 25 Mar 2022 11:57 #864297 by PoodlePuncher
Replied by PoodlePuncher on topic KZ400
I'm curious to know what design, or conditions would lead to carb 2 being consistently worse than carb 1.
(based on my limited sample size)


Also, could a mod please update the Title?
it was supposed to be KZ400 Carb Mystery

thanks

'75 KZ400S & '81 XS1100
Last edit: 25 Mar 2022 11:57 by PoodlePuncher.

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04 Apr 2022 12:27 #864896 by PoodlePuncher
Replied by PoodlePuncher on topic KZ400
Sample size just got larger, and once again, it's the #2 carb (right) is the one all gunked up.
luckily this time, it's just the float needle, and the pilot circuit is not destroyed.

[img


Why is it always that carb?

'75 KZ400S & '81 XS1100

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04 Apr 2022 17:15 #864920 by Irish Yobbo
Replied by Irish Yobbo on topic KZ400
When you park your bike with the side-stand, the left carb is covered by the bike, the right carb is exposed to the elements and has more opportunity for water ingress. That's the only thing I can think of.

1981 KZ750 LTD

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