1978 KZ650 petcock questions

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08 Feb 2022 18:27 #862015 by kzConrad
1978 KZ650 petcock questions was created by kzConrad
Hello everyone,The attached photo shows my disassembled petcock.  This is the first time it has been disassembled.  The top 3 rows of parts are the originals, the bottom row (except for the screws) is what I got in the rebuild kit from Dime City Cycles.  I didn’t realize there was a spring in the diaphragm assembly, and the parts scattered as soon as I removed that last screw.  I have 2 questions:1. Is the diaphragm assembly in the last row a replacement for the round diaphragm assembly in the 2nd row?2. If it is, can someone tell me the order that the parts go in to rebuild the diaphragm assembly?  I tried to do it, but the spring does not seat on the new diaphragm from the rebuild kit in the same manner as it does on the old one.Thanks for any help!Jeff
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09 Feb 2022 06:59 #862039 by ThatGPzGuy
Replied by ThatGPzGuy on topic 1978 KZ650 petcock questions
Your original Diaphragm is in pieces. And wow, your four-hole is wasted. 
In the schematic you can see how it all goes back together. Partzilla is your friend here:
Also, do yourself a favor and peruse this tutorial on rebuilding petcocks . It's for a Yamaha but they are basically the same.
Good luck.
Jim

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
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"If you didn't build it, it's not really yours"

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09 Feb 2022 07:17 #862040 by H1Vindicator
Replied by H1Vindicator on topic 1978 KZ650 petcock questions
if the old diaphragm looks like a top hat, then the kit probably wont work. you'll probably need to get a new petcock.

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09 Feb 2022 10:39 #862046 by kzConrad
Replied by kzConrad on topic 1978 KZ650 petcock questions
Thanks for your replies.  That tutorial is wonderful.  I'm going to try it; the parts look identical to the ones in my petcock, and it shows exactly how the spring goes on.  If that doesn't work, I'll look into getting another petcock.

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