'77 - '80 KZ1000 Airbox silencer tubes

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07 Feb 2021 19:00 #843162 by DOHC
Replied by DOHC on topic '77 - '80 KZ1000 Airbox silencer tubes

Kaylinator wrote: That might be a better plan if you wouldn't mind.


Give me a few days. I'll give it a shot. I'm happy to post the dimensions here too.

'78 Z1-R in blue , '78 Z1-R in black, '78 Z1-R in pieces
My dad's '74 Z1
'00 ZRX1100
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08 Feb 2021 06:37 - 08 Feb 2021 06:38 #843164 by 2strokerider
Replied by 2strokerider on topic '77 - '80 KZ1000 Airbox silencer tubes
stl too?
thanks!
Last edit: 08 Feb 2021 06:38 by 2strokerider.

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11 Feb 2021 13:41 - 11 Feb 2021 13:41 #843337 by DOHC
Replied by DOHC on topic '77 - '80 KZ1000 Airbox silencer tubes
I have not forgotten about this project. But I'll be honest... The parts are in a friend's garage, and It's been snowing a fair amount here in Pittsburgh. The fact that I don't need to leave my house makes going out seem very unappealing. :)

'78 Z1-R in blue , '78 Z1-R in black, '78 Z1-R in pieces
My dad's '74 Z1
'00 ZRX1100
Last edit: 11 Feb 2021 13:41 by DOHC.

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11 Feb 2021 15:35 #843346 by Kaylinator
Replied by Kaylinator on topic '77 - '80 KZ1000 Airbox silencer tubes
Haha! I feel you on that one. Winter finally hit here. Working from home in my sweatpants all day long. Think about maybe putting on pants and leaving the house until I look out the window.

1978 KZ1000-A2
kzrider.com/forum/11-projects/613296-1978-kz1000-a2-barn-find

1978 KZ400-B1

2022 Z900RS SE

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11 Feb 2021 16:41 #843349 by Mikaw
Replied by Mikaw on topic '77 - '80 KZ1000 Airbox silencer tubes
Very little snow here but frigid temps. 4 over night and and 16 to 24 daytime.

1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.

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11 Feb 2021 21:36 #843363 by Kaylinator
Replied by Kaylinator on topic '77 - '80 KZ1000 Airbox silencer tubes
I don't know what that is in ⁰C but I do know that -40 is -40 in ⁰C and bald eagles, so it sound like things are much better where you are than here.

1978 KZ1000-A2
kzrider.com/forum/11-projects/613296-1978-kz1000-a2-barn-find

1978 KZ400-B1

2022 Z900RS SE

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12 Feb 2021 07:47 #843373 by Mikaw
Replied by Mikaw on topic '77 - '80 KZ1000 Airbox silencer tubes
DuckDuckGo is my new friend. 4 fahrenheit is -15 Celsius

1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.

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12 Feb 2021 09:39 #843382 by Kaylinator
Replied by Kaylinator on topic '77 - '80 KZ1000 Airbox silencer tubes
Hoodie weather.

1978 KZ1000-A2
kzrider.com/forum/11-projects/613296-1978-kz1000-a2-barn-find

1978 KZ400-B1

2022 Z900RS SE

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13 Feb 2021 20:19 #843451 by DOHC
Replied by DOHC on topic '77 - '80 KZ1000 Airbox silencer tubes
I have the tube in hand. Progress!

'78 Z1-R in blue , '78 Z1-R in black, '78 Z1-R in pieces
My dad's '74 Z1
'00 ZRX1100

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14 Feb 2021 06:54 - 14 Feb 2021 06:54 #843459 by DOHC
Replied by DOHC on topic '77 - '80 KZ1000 Airbox silencer tubes
This was a good excuse for me to play with OnShape. I don't have a paid account or anything, so all of the designs are publicly viewable. Not that I know how to send a link or anything...

I've attached the files I managed to get out of it. If the dimensions in the drawing are not clear, maybe I could figure out how to add another detail view.

'78 Z1-R in blue , '78 Z1-R in black, '78 Z1-R in pieces
My dad's '74 Z1
'00 ZRX1100
Attachments:
Last edit: 14 Feb 2021 06:54 by DOHC.
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14 Feb 2021 10:12 #843465 by Kaylinator
Replied by Kaylinator on topic '77 - '80 KZ1000 Airbox silencer tubes
You da real MVP.

1978 KZ1000-A2
kzrider.com/forum/11-projects/613296-1978-kz1000-a2-barn-find

1978 KZ400-B1

2022 Z900RS SE

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14 Feb 2021 10:45 #843470 by DOHC
Replied by DOHC on topic '77 - '80 KZ1000 Airbox silencer tubes
The inside radius at the inlet and outlet are my best guess. I didn't have a good way to measure them. But they look close.

I don't know what the options are, but make sure whatever you print this out of is not going to come apart after exposure to heat/vibration/fuel/time. You don't want pieces to get sucked into the engine. If you still have the internal screens that came on the kZ1000 air box, that might help a bit.

Speaking of that, the tube tapers slightly from top to bottom. I believe this is simply a draft angle required to get the part to come out of the mold. If it makes it easier to print, you could make the tube straight. You also have plenty of space to increase the tube wall thickness, since the OD of the tube necks down at the top below where it mounts to the silencer.

'78 Z1-R in blue , '78 Z1-R in black, '78 Z1-R in pieces
My dad's '74 Z1
'00 ZRX1100
The following user(s) said Thank You: Mikaw, Kaylinator

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