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Mystery plug 28 Jul 2020 06:59 #831693

  • ckahleer
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If running good above 3,000 rpm, it may be best to leave the main jets as they are. Just opening the pilot screw another turn or more may take care of the problem. If not, a larger slow jet is what you need. Attached is a carburetor circuit chart.
I have found that when adjusting pilot screws there is not an exact spot where the bike idles best, but about a 1 turn range. Living at sea level also, I tend to keep my carbs adjusted to the lean side of that range. When going on rides, I can only go up from here.
94 KE100
81 CM200t
82 KZ305
79 KZ400
85 VT 500c
85 VF1100c
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Mystery plug 28 Jul 2020 07:32 #831701

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Excellent advice as always guys, thanks a lot. Yeah bike is bog standard and that's the way I wanna keep it. In fact its frighteningly original, hence why I want to keep it that way. Everything previously mentioned all checks ok, so I think it just needs a bit of fettling..
1981 kawasaki kz1000 m1 csr

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Mystery plug 28 Jul 2020 07:42 #831702

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Tell you what I have just noticed. The choke rod operates 4 brass plungers , one on each carb, that have black rubber seals ? If they're meant to be soft and rubbery, mine aren't. They're rock hard and broken. Could that be causing an air leak and leaning it out ?
1981 kawasaki kz1000 m1 csr

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Mystery plug 28 Jul 2020 07:43 #831703

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1981 kawasaki kz1000 m1 csr
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Mystery plug 28 Jul 2020 07:59 #831705

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The external rubber seals you can see are dust caps.
It's possible for air to leak in past them and enter the carb past the plunger and weaken the mix throughout the rpm range..
They are readily available from ZPower etc in the UK.
If you are referring to the internal rubber seat on the end of the plunger then these will cause rich running if worn.
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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Mystery plug 28 Jul 2020 08:45 #831709

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Thanks zed 1015. Its the external ones that are buggered !!
1981 kawasaki kz1000 m1 csr

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Mystery plug 05 Aug 2020 13:28 #832297

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Gave the pilot circuit a good clean out with carb cleaner and compressed air today. On reassembly I noticed that the plug that fits over the pilot jet is a pretty loose fit. My worry is, what would happen if they fall out down the line ? Are they important ? Should I carefully but firmly knock them in with a small hammer ?
Is this the right way round ??
1981 kawasaki kz1000 m1 csr
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Mystery plug 05 Aug 2020 16:04 #832306

  • Nessism
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Looks like new O-rings for those plugs is needed. They go in O-ring down, and the float bowl holds them in place and keeps them from falling out.

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Mystery plug 05 Aug 2020 16:21 #832308

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Thanks, can't seem to source the parts anywhere here. If I soak em in fuel overnight will that swell the o rings to make a better fit ?
Have heard you can put rubber plugs in but again can't find em !!!
1981 kawasaki kz1000 m1 csr

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Mystery plug 06 Aug 2020 03:31 #832320

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The only thing I haven't cleaned out is the pilot screw and passage. Bit nervous about taking them out. Is it an easy job ? What exactly should be in there, is it screw, spring, washer , o ring , in that order ? If so I assume the o ring and washer will be stuck down in the bottom ?
1981 kawasaki kz1000 m1 csr

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