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Stuck Pilot Jet
- Tiger2126
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20 May 2020 10:43 #826157
by Tiger2126
Stuck Pilot Jet was created by Tiger2126
I bought a 81 or 82 kz650 with the mikuni bs32 carbs on it. I was re-jetting when I found the previous owner had mangled the pilot jet so bad, there's no way to unscrew it, it looks as though it was drilled. I was wondering if there was a way to remove or retap the hole, or if there was a way to get just one carb to replace the one with the mangled jet. any advice helps, thanks
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- Scirocco
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- Never change a running system
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20 May 2020 14:15 #826165
by Scirocco
My 1975 Z 1 B 900 Project
www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
Replied by Scirocco on topic Stuck Pilot Jet
Welcome to the board but some pics would be very helpful.
My 1975 Z 1 B 900 Project
www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
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- 650ed
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20 May 2020 14:33 #826169
by 650ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Replied by 650ed on topic Stuck Pilot Jet
I don't think I understand. You bought a KZ650 but you don't know what year it is? Would the bike's year not be written on the title? If not, or if you bought a bike with no title (hmmm), you can discover the year of the bike and of the engine based on the bike's VIN and the engine serial number. The bike's VIN should be very easy to find - it is on a white tag and also stamped next to the tag on the steering stem neck. The engine serial number is stamped next to the oil filler hole. Post those two numbers and we can identify the year. BTW, the year matters a lot because every year there were changes to the KZ650 bikes. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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- Tiger2126
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20 May 2020 17:49 #826191
by Tiger2126
Replied by Tiger2126 on topic Stuck Pilot Jet
It was advertised as a 81, but I wasn't sure it was correct, I tried looking up the VIN on my own and got strange results from the free VIN look ups, saying it was a 2012. The VIN is JKAZEH17C013491 and the engine number is KZ650E047643. I bought it pretty sight unseen looking for a project bike. I got it to run with the regular jets, but the previous owner took out the air box. Here is a picture of what the pilot jet is looking like, though its kind of hard to see.
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- hardrockminer
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20 May 2020 18:19 - 20 May 2020 18:23 #826193
by hardrockminer
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
Replied by hardrockminer on topic Stuck Pilot Jet
It's in there deep but a machinist could probably get it out for you.
If you look at the white sticker on the headstock it should have the month and year the bike was built. Anything built from July to December is part of the next year's model year. For example, a bike built in 9/81 (Sept/81) is an 82 model.
If you look at the white sticker on the headstock it should have the month and year the bike was built. Anything built from July to December is part of the next year's model year. For example, a bike built in 9/81 (Sept/81) is an 82 model.
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
Last edit: 20 May 2020 18:23 by hardrockminer.
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- 650ed
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20 May 2020 19:50 #826200
by 650ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Replied by 650ed on topic Stuck Pilot Jet
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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- Rick H.
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21 May 2020 13:32 - 21 May 2020 13:34 #826286
by Rick H.
Rick H.
1977 Kawasaki KZ-1000A1
Replied by Rick H. on topic Stuck Pilot Jet
Can't tell for sure from the picture how deep that jet is mangled, but it may need some professional help as Hardrock already stated. Chances are it's jammed in there pretty good now from the looks of what's left. Do you have any idea how much material in in the hole yet? I know what I would try but it will depend on having enough jet material left in the hole.
Rick H.
Rick H.
Rick H.
1977 Kawasaki KZ-1000A1
Last edit: 21 May 2020 13:34 by Rick H..
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- M_a_t_t
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21 May 2020 14:10 #826287
by M_a_t_t
83 KZ1100A (shaft)
17 Versys X 300 abs
81 kz650h1
81 kz750e2
90 Honda CBR600F (brother's)
Replied by M_a_t_t on topic Stuck Pilot Jet
You can also just type the vin in kawasaki's part diagrams. That vin you provided said it wasn't found though.
www.kawasaki.com/Parts/?vinnotfound=true
www.kawasaki.com/Parts/?vinnotfound=true
83 KZ1100A (shaft)
17 Versys X 300 abs
81 kz650h1
81 kz750e2
90 Honda CBR600F (brother's)
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