Choke lever problem

  • Trooper973
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Choke lever problem

17 Apr 2019 12:47
#802297
Hi again guys..
Well I think I might have sorted my start up problem...I'll know in the morn when the engines cold..
While messing with it this evening using carb cleaner to start it again I noticed a lot of play in the choke lever ...nearly half way up before it engages the lifters ... I'm wondering could I spot a bit of weld with a tig welder on the lever and shaft to eliminate the play? Or is that too risky ??
Thanks again guys

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  • Scirocco
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Re: Choke lever problem

17 Apr 2019 13:22
#802298
Trooper973 wrote:
... I'm wondering could I spot a bit of weld with a tig welder on the lever and shaft to eliminate the play? Or is that too risky ??

DonĀ“t be so stupid!!! Check the screws for the plunger lifters are tight on the linkage shaft and there is no slack between the both parts.
The linkage shaft has a groove machined in where the screw of the plunger lifter has to fit in.


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Re: Choke lever problem

17 Apr 2019 13:39
#802299
Hi scirocco
The problem with mine is where the shaft protrudes through the actual choke lever on the outside ... sorry if I wasn't clear about the description

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  • Warren3200gt
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Re: Choke lever problem

17 Apr 2019 13:44 - 17 Apr 2019 13:50
#802300
The lifter forks are fairly soft metal also. Make sure when the choke is fully off the forks are sitting against the underside of the top of the collar, part number 49 on scirocco's diagram.

I would try something a bit less drastic than weld first, maybe take the shaft off and tighten the joint between shaft and lever by burr the end over with a hammer or some kind of glue, jbweld? If you do resort to a spot weld do it when off the carb rack.

Z1000J2 somewhat modified!

Last edit: 17 Apr 2019 13:50 by Warren3200gt.
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Re: Choke lever problem

17 Apr 2019 14:02
#802306
Warren is right, the "Choke" hand leveler is fabricated like a rivet on the linkage shaft.
Some light hits will expand the shaft and should give him a tighter fit to hand leveler.
But some light TIG dot welding should fix your problem also a last Resort.
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Re: Choke lever problem

17 Apr 2019 14:04
#802307
Thanks Warren
Is it a big job to pull out that shaft with the lever handle on it ?

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Re: Choke lever problem

17 Apr 2019 14:15
#802308
Thanks for all your help guys . Much appreciated

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Re: Choke lever problem

17 Apr 2019 14:22 - 17 Apr 2019 14:27
#802310
Remove/Loosen part #35, 36 <---on all carbs, 38, 39, 70, 71 and you can pull the shaft out.
Last edit: 17 Apr 2019 14:27 by Scirocco.
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Re: Choke lever problem

17 Apr 2019 14:38
#802311
Thank you so much scirocco.
Them diagrams are brilliant .

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