PILOT SCREW PLUG

  • aquaholic
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12 Feb 2018 16:35 #778652 by aquaholic
PILOT SCREW PLUG was created by aquaholic
Hello again,
In the FSM for my 1981 KZ1000J it states that there is a "PILOT SCREW CAP Item # 19 with O-ring item #20" above the pilot screw. Is there another way to seal this area off as I cannot find anyone (Not even Z1 Enterprises) that has these plugs and O-rings. Since they seem to be so hard to find, I am hoping there is another solution to sealing this area. Once again, any ideas are appreciated. be well, jon

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12 Feb 2018 17:28 - 12 Feb 2018 17:29 #778653 by TexasKZ
Replied by TexasKZ on topic PILOT SCREW PLUG
Those are a U.S. item only, and most folks threw them away after their first carb adjustment. There should not be a problem running wthout them, but if you feel compelled, you shoul be able to find some soft neoprene round stock that you could slice into plugs.
Evidently, the plugs are 6.9 x 2 mm. Partzilla lists them and the oring, but that is no guarantee that they are really in stock. Have you tried a dealership? I bet they were used as late as 2005 on the police bikes.

www.partzilla.com/product/kawasaki/92066...81cfb86047e939701e79

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Last edit: 12 Feb 2018 17:29 by TexasKZ.
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12 Feb 2018 18:20 #778660 by Nessism
Replied by Nessism on topic PILOT SCREW PLUG
Agree that the plug is not necessary. I'd pack some grease into the space above the pilot screw though to ward off water collection and corrosion thereafter.
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  • aquaholic
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13 Feb 2018 11:34 #778697 by aquaholic
Replied by aquaholic on topic PILOT SCREW PLUG
Thank you for thee info. Consider them gone !!! Can't tell you how much I appreciate it. Be well, jon

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03 Mar 2018 23:24 #779718 by aek
Replied by aek on topic PILOT SCREW PLUG
I use a hot glue gun for this. It is fast, effective, and even looks good. Also comes right out with a pick.
Hope this helps,
Art

1980 750-4 LTD original owner
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