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KZ1000ST air box boot secret
- lgyee4
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I hope this method can help someone
2 stroke rider
TZ 250, TZR 250, RD 400, RZ 350, RZ 500, WR 200, KDX 200, Vespa ET2
And one 4 stroke: 1979 KZ1000ST
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- undiablo
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Kawasaki KZ 750/4 LTD 1981
Kawasaki KLR 650 2011
Argentina - Buenos Aires
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- jdvorchak
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Don't fix it until it's broken.
John
83 KZ550M1
83 KZ1100LTD
Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
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- rrsmsw9999
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1980 KZ 1000E2
Crashed 6/2016
1980 KZ550A
Sold 3/2016
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- Nessism
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Next step is shoving the carbs w/airbox forward into the boots on the head.
Lift up on the airbox at the back and install the bolts to attach the box to the frame.
Last step is tighten the clamps around the carb boots on the head.
If available, new boots are the way to go. The airbox boots on some models are discontinued now though. Heat will soften them up as mentioned. One thing I don't recommend is using oil on them though since while this may aid getting the boots around the carbs, it will also aid the boots slipping off.
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- jdvorchak
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Nessism wrote: What I do is shove the carbs in place between the two sets of boots while the air box is loose. Get the carbs into the airbox boots first and then install the clamps and tighten them up.
Next step is shoving the carbs w/airbox forward into the boots on the head.
Lift up on the airbox at the back and install the bolts to attach the box to the frame.
Last step is tighten the clamps around the carb boots on the head.
If available, new boots are the way to go. The airbox boots on some models are discontinued now though. Heat will soften them up as mentioned. One thing I don't recommend is using oil on them though since while this may aid getting the boots around the carbs, it will also aid the boots slipping off.
On stiff old boots I soak them overnight in a mixture of Wintergreen oil and xylene. They swell to almost twice their size but quickly dry to original size. Makes them feel almost new and very easy to work with. Then I'll install them into the airbox and fit that over the carbs, while still off the bike, for a day. They will take a good set and makes it a lot easier to put back on when you're ready. This is, of course, if you can't install the airbox and carbs as a unit. I also put a thin coat of Vaseline on the inside of the manifold boots to help the carbs slide in more easily. Never lube the air box boots as Nessism says. Just the intake boots.
Don't fix it until it's broken.
John
83 KZ550M1
83 KZ1100LTD
Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
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- jdvorchak
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Don't fix it until it's broken.
John
83 KZ550M1
83 KZ1100LTD
Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
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- davido
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www.kzrider.com/forum/11-projects/594313-csr1000-project-build
CB550 (1978)
CB500/4 (1972)*
KZ1000CSR (1981)
XT 600E (1999)
TDM900 (2003)
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- rrsmsw9999
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1980 KZ 1000E2
Crashed 6/2016
1980 KZ550A
Sold 3/2016
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