1980 KZ750 LTD H problems

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06 May 2017 18:32 #761332 by braddlesnake
1980 KZ750 LTD H problems was created by braddlesnake
Hi, Just did a full rebuild on my 1980 KZ750 LTD H including pistons, rings and rejetted the carbs with a 6 sigma carb kit.

The bike starts and idles fine but as soon as its under load, going up a slight hill, it bogs out and dies and then becomes very hard to start again.

Any ideas?

thanks in advance

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07 May 2017 06:32 - 07 May 2017 06:32 #761368 by martin_csr
Replied by martin_csr on topic 1980 KZ750 LTD H problems
Is the stock airbox installed w stock type air filter? stock exhaust system?
Last edit: 07 May 2017 06:32 by martin_csr.

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07 May 2017 09:12 #761402 by braddlesnake
Replied by braddlesnake on topic 1980 KZ750 LTD H problems
Yes, stock air box and filter and stock exhaust.

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07 May 2017 15:33 #761416 by Nessism
Replied by Nessism on topic 1980 KZ750 LTD H problems
Why did you install a jet kit if the bike is stock? That doesn't make much sense. That said, it seems that your bike is fuel starving. Make sure the fuel cap vent is working as well as your petcock. Try opening the carb float bowl drains after the bike craps out to see if there is any fuel in the float bowls. Just be careful to not dump raw gas on top of the engine when it's hot.

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07 May 2017 16:04 #761418 by braddlesnake
Replied by braddlesnake on topic 1980 KZ750 LTD H problems
I live at a high elevation so was recommended to rejet the carbs. The float bowls all have fuel when it craps out, the inline fuel filter is free of debris and the petcock is working both in the prime position and in the on position.

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07 May 2017 16:33 #761421 by mopguy
Replied by mopguy on topic 1980 KZ750 LTD H problems
Since you live at a high elevation the air is thinner that at ground level, so make sure that the air filter is not dirty as you will also need air to have the proper combustion, too much gas and not enough air and it will bog down and too much air and not enough gas and the same, will happen I HOPE THIS HELPS.

I have a 1980 Kawasaki KZ750 Ltd. I bought new. I recently managed to get it out of my garage after 28 years and put it on the road again (2010). I feel like a kid all over again. Since I have acquired 3 78 KZ1000 Ltd, 1 1981 KZ1000 Ltd, and another 1980 KZ750 Ltd. Love the LTD's.
The following user(s) said Thank You: GPz550D1, braddlesnake

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08 May 2017 06:01 #761442 by undiablo
Replied by undiablo on topic 1980 KZ750 LTD H problems
Tell us what did the Six Sigma jet kit include and what jets did you install pls.

Kawasaki KZ 750/4 LTD 1981
Kawasaki KLR 650 2011
Argentina - Buenos Aires

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10 May 2017 18:01 - 10 May 2017 18:05 #761668 by havakaw
Replied by havakaw on topic 1980 KZ750 LTD H problems
Did you check the ignition advance unit? If it's sticky and gets stuck the issues you describe will occur. Remove the right side cover and see if it twists and snaps back easy and clean. If not, try spraying it down with electric parts cleaner and lubing the contacts. It's a common thing. Either that or you have a bad air leak. Are your carb boot manifolds in good shape? When it's idling,spray a liitle carb cleaner around them and see if the idle changes. That's a good test. Do you have the carbs with the nylon plug? Those get bad after a time. Make sure they are in good shape. Or go way up on the main jet. I wanna say a 135?

'80 KZ 750 LTD-H
'82 KZ 1100 A-2 Shafty (ex-bagger)
Last edit: 10 May 2017 18:05 by havakaw.
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10 May 2017 20:22 #761683 by braddlesnake
Replied by braddlesnake on topic 1980 KZ750 LTD H problems
great ideas thanks i'll give it a try

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