New float needles are sticking

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26 Mar 2017 10:19 #757738 by KZB2 650
Replied by KZB2 650 on topic New float needles are sticking
Thats a huge difference in length ...... didn't the floats need adj big time to get the level right or did the seats do it..... new originals might be better here?

1978 KZ650 b-2
700cc Wiseco kit 10 to 1.
1980 KZ750 cam, ape springs, stock clutch/ Barnett springs.
Vance and Hines Header w/ comp baffle and Ape pods, Dyna S and green coils, copper wires.
29MM smooth bores W/ 17.5 pilots, 0-6s and 117.5 main
16/42 gearing X ring chain and alum rear JT sprocket.

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26 Mar 2017 10:22 #757739 by Patton
Replied by Patton on topic New float needles are sticking

fatcat70 wrote: ... I tried cleaning the needles and seats a few times but it just wasn't helping.


What cleaning method was used?

Sometimes it's possible to use a q-tip in a cordless drill with some carb cleaner or Brasso to clean and polish the seats.

Could also closely examine the needle tips and perhaps polish the tips with a buffer.

The needle should freely drop of its own weight when not held inside the seat.

Good Fortune! :)

1973 Z1
KZ900 LTD
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26 Mar 2017 11:28 #757743 by fatcat70
Replied by fatcat70 on topic New float needles are sticking
I soaked the needles and seats in cleaner overnight and I used a q tip in a drill to clean out the seats.

1980 kz550 LTD

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26 Mar 2017 12:03 #757745 by Nessism
Replied by Nessism on topic New float needles are sticking
A piece of gray scotcbrite, preferably a piece that's a little worn out to knock down the grit level, cut into a strip and stuffed inside the float valve will help scrub it out. Stuff the piece inside and then press down while turning it around a few times to clean out any varnish or sludge that may be down inside.

The problem with aftermarket needles is the spring is weak so the seat pressure is low. It's customary to have to raise the float when using aftermarket float needles. You can get real deal Mikuni float seats w/needle for good prices off Amazon. It takes a little searching to be sure to match up the right size and number so take your time. Jets R Us has the dimensions so you can compre.
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27 Mar 2017 07:06 #757810 by fatcat70
Replied by fatcat70 on topic New float needles are sticking
Awesome thank you! I'll give that a try tonight!

1980 kz550 LTD

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