Enlarge Pilot Bypass Holes

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13 Jan 2016 11:21 #706592 by undiablo
Enlarge Pilot Bypass Holes was created by undiablo
Hi guys!
Has anyone of you ever enlarged by drilling the pilot bypass holes? AKA transition ports. I came across a website that does recommend it along with other mods and a jet kit. It is for a yamaha, but I think the concept can be applyed to any carb.

www.cartestsoftware.com/fz1/jetkitinstallation.html

Regards,

Kawasaki KZ 750/4 LTD 1981
Kawasaki KLR 650 2011
Argentina - Buenos Aires
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13 Jan 2016 11:51 #706597 by SWest
Replied by SWest on topic Enlarge Pilot Bypass Holes
Got a extra set of carbs incase you mung them up?
Steve

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13 Jan 2016 11:56 #706598 by undiablo
Replied by undiablo on topic Enlarge Pilot Bypass Holes
Yes... did you ever hear about this?

Kawasaki KZ 750/4 LTD 1981
Kawasaki KLR 650 2011
Argentina - Buenos Aires

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13 Jan 2016 12:05 - 13 Jan 2016 12:06 #706601 by redhawk4
Replied by redhawk4 on topic Enlarge Pilot Bypass Holes
I'd rather let someone else try it first :) I'm not clear what "problem" this is designed to cure or exactly how it is beneficial, it brings to mind the expression "if it ain't broke, don't fix it" as Swest says if it doesn't work it's a lot of expense and hassle to undo it, I'd certainly want some model specific information and proven results from users before attempting anything like that.

1978 KZ1000A2 Wiseco 1075 kit
1977 KZ650B1
1973 Triumph Tiger TR7V
1968 BSA Victor Special 441
2015 Triumph Thunderbird LT
1980 Suzuki SP400

Old enough to know better, still too young to care
Last edit: 13 Jan 2016 12:06 by redhawk4.
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13 Jan 2016 12:46 #706610 by 650ed
Replied by 650ed on topic Enlarge Pilot Bypass Holes
What are you trying to fix? The KZ750-4 was a damn fast bike when new, and no one had to screw around drilling big holes in the carbs to make it run well. I wouldn't do that to my worst enemy's bike. If your bike isn't fast you need to consider finding the problem rather than creating a new problem trying to modify the carbs. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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13 Jan 2016 13:08 #706615 by undiablo
Replied by undiablo on topic Enlarge Pilot Bypass Holes
In that particular bike, it is suppose to address and solve the "off idle" hesitations.

Kawasaki KZ 750/4 LTD 1981
Kawasaki KLR 650 2011
Argentina - Buenos Aires

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13 Jan 2016 13:14 - 13 Jan 2016 13:14 #706617 by 650ed
Replied by 650ed on topic Enlarge Pilot Bypass Holes
The KZ750-4 didn't begin life with off idle hesitations; they had plenty of ooomph from idle to redline. If yours has that problem it either needs a tune-up, or perhaps it doesn't have the proper air box and filter installed. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 13 Jan 2016 13:14 by 650ed.

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13 Jan 2016 13:30 - 13 Jan 2016 13:32 #706622 by bountyhunter
Replied by bountyhunter on topic Enlarge Pilot Bypass Holes

swest wrote: Got a extra set of carbs incase you mung them up?
Steve

That's the first thing I thought of...... the gunsmith's code is always drill or cut on the cheapest part first, the most expensive is only as a last resort.

Sounds like a pod tuning thing.

1979 KZ-750 Twin
Last edit: 13 Jan 2016 13:32 by bountyhunter.

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13 Jan 2016 13:49 #706626 by KZB2 650
Replied by KZB2 650 on topic Enlarge Pilot Bypass Holes
Once you do it there is no turning back...... I sure wouldn't.

1978 KZ650 b-2
700cc Wiseco kit 10 to 1.
1980 KZ750 cam, ape springs, stock clutch/ Barnett springs.
Vance and Hines Header w/ comp baffle and Ape pods, Dyna S and green coils, copper wires.
29MM smooth bores W/ 17.5 pilots, 0-6s and 117.5 main
16/42 gearing X ring chain and alum rear JT sprocket.

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13 Jan 2016 15:24 - 14 Jan 2016 06:59 #706642 by undiablo
Replied by undiablo on topic Enlarge Pilot Bypass Holes
Ed, I did not say my bike has that symptom. I was just asking if any of you had ever even listen of this mod. For me it was my first time. And yes my bike has stock airbox and filter. Still feels like a bigger pilot would suit her well.

Kawasaki KZ 750/4 LTD 1981
Kawasaki KLR 650 2011
Argentina - Buenos Aires
Last edit: 14 Jan 2016 06:59 by undiablo.

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13 Jan 2016 16:45 #706653 by JR
Replied by JR on topic Enlarge Pilot Bypass Holes
First time I have heard of this mod

About 10 years ago I bent the tip of a pin 90 degrees and poked out those holes to get them clean and it cured a hesitation/stutter at 2,500 RPM. Drilling at an angle as in the photos seems extreme but if you have a spare set and dont mind the risk then it could be interesting.

I have a slight popping in the exhaust on deceleration and was thinking I might be a tad lean but am now thinking exhaust leak. When the snow melts in March I think I'll put in new thicker exhaust gaskets.

1980 kz750E1, Delkevic exhaust
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14 Jan 2016 12:02 - 14 Jan 2016 12:06 #706702 by Kapahulu
Replied by Kapahulu on topic Enlarge Pilot Bypass Holes
This is one of Ivan's jet kits. He knows what he's doing. I had an Ivan's jet kit on my ZRX and that bike ripped. Now I have Ivan's kit on my H2 and it runs much better than with the stock needles.

Neither of my kits required drilling out passages like the FZ1 kit. I'm just saying Ivan knows his stuff.

Whether drilling the passages will help a KZ750, who knows unless you have the time and maybe a dyno to fine tune your bike.

1978 KZ1000, 1976 KZ900, 1975 H2, 1973 H1, 1973 H2, 1978 RD400, 1977 RD400, 1974 RD350
2strokeworld.com
Last edit: 14 Jan 2016 12:06 by Kapahulu.
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