Bought bike with pod air filter...

More
27 Dec 2015 08:48 #704532 by andyshear
Bought bike with pod air filter... was created by andyshear
Last month I bought my first bike, it was a kz750-m1 twin. For the first couple weeks I could tell something was up with it when you cant get the rpm's over 4500 and the bike past 60mph. So I called a local mechanic and told me I would have to get my carbs rejetted, I asked for a price and it was too dang much. So I did some poking around online and found out that the carbs were a 115 (whatever that means) so they said the bike was running lean and to move up to 125, which I did.

Now that I moved the carb size (Main Jet) to that 125 the bike now has significant more power and I can shift to second gear at a higher mph; however, it did not do too much when it came to the rpm's or the actual maximum speed. With the new sized main jet head the bike's max rpm is now 5200~ but max speed is about 62 now.

My question is what do I do now? Do I keep moving up in sizes until I find a right fit for the pods or what else? I'm open to suggestions and thank you gents for all the help!

Please Log in or Create an account to join the conversation.

More
27 Dec 2015 09:02 #704535 by rrsmsw9999
Replied by rrsmsw9999 on topic Bought bike with pod air filter...
A 750 twin will go 100mph +. The lack of rpms means carb clog or stuck timing advancer. R

1980 KZ 1000E2
Crashed 6/2016

1980 KZ550A
Sold 3/2016

Please Log in or Create an account to join the conversation.

More
27 Dec 2015 09:20 - 27 Dec 2015 09:22 #704537 by TexasKZ
Replied by TexasKZ on topic Bought bike with pod air filter...
There are a guzillion discussion threads about tuning cv carbs with pod filters. I am sure there are some specifically for 750 twins. Give the search box a try. However, you need to perform all the necessary maintenance first. Trying to use carb tuning to make up for improper valve lash, a stuck timing advancer, a poorly performing ignition system and such will only lead to frustration and unnecessary expense.
Get a genuine Kawasaki Factory Service Manual and carefully perform all the routine maintenance. Only then can you be sure that the carbs are properly jetted and adjusted.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Last edit: 27 Dec 2015 09:22 by TexasKZ.

Please Log in or Create an account to join the conversation.

More
27 Dec 2015 10:32 #704545 by Nessism
Replied by Nessism on topic Bought bike with pod air filter...
Scary indeed. Running the bike with the carb mixture all jacked up causes the engine to run HOT. You can damage pistons, rings, valves ect attempting to run the bike this way.

Order a Dynojet kit for your bike before you cook the poor engine. If the pods you have are the junky Emgo type changing them out for some decent pods from K&N, APE, or Mikes XS is strongly advised too. Or, get a stock airbox and throw that on...

Please Log in or Create an account to join the conversation.

More
27 Dec 2015 16:16 #704579 by andyshear
Replied by andyshear on topic Bought bike with pod air filter...
I just completely cleaned and thoroughly scrubbed the carbs, after doing more research it does actually seem like that is the issue with the bike now. If the device is stuck can one simply clean relube and reinstall the device or would I have to purchase another ignition advancer?

Thanks all!

Please Log in or Create an account to join the conversation.

More
27 Dec 2015 16:43 - 27 Dec 2015 16:47 #704580 by 750Kruzer
Replied by 750Kruzer on topic Bought bike with pod air filter...

andyshear wrote: I just completely cleaned and thoroughly scrubbed the carbs, after doing more research it does actually seem like that is the issue with the bike now. If the device is stuck can one simply clean relube and reinstall the device or would I have to purchase another ignition advancer?

Thanks all!


The manual will cover that. there are paper ones for sale on ebay and electronic ones available on the web if you look around.

Here is a very good resource for Twin owners: kz750twins.com/

1983 KZ750 LTD Twin K1
Last edit: 27 Dec 2015 16:47 by 750Kruzer.

Please Log in or Create an account to join the conversation.

More
27 Dec 2015 18:00 #704586 by TexasKZ
Replied by TexasKZ on topic Bought bike with pod air filter...
If you are asking about the timing advancer, usually a good cleaning and proper lubrication are all that is needed.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

Please Log in or Create an account to join the conversation.

More
28 Dec 2015 14:11 #704664 by andyshear
Replied by andyshear on topic Bought bike with pod air filter...
Well trying to get the advancer off I look at the screws and apparently the guy before me completely stripped the screws. Now I need a way to get this dang thing off... Also my headlight lost all the screws so I have to buy more screws online because home depot didn't have any.

What a pain man!

Please Log in or Create an account to join the conversation.

More
28 Dec 2015 15:08 #704676 by TexasKZ
Replied by TexasKZ on topic Bought bike with pod air filter...
That's why a genuine JIS screwdriver, or a suitably modified Philips screwdriver, is important. Can you grip the heads with vice grips?

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

Please Log in or Create an account to join the conversation.

More
28 Dec 2015 16:44 - 28 Dec 2015 16:46 #704691 by rrsmsw9999
Replied by rrsmsw9999 on topic Bought bike with pod air filter...
Relax and practice patience. Get some Kroil or other penetrating fluid and spray the bolts first. Wait a day. Go back and pinch on a vise grip or channel lock and they will come out. Replace em with allen head M4 or M6 bolts whatever they are. If they still won't budge, carefully grind the head not totally off though, just enough to slip thru the plate. You will then have about and 1/8" of bolt to grab with the plate out of the ay. Be patient, put the drill away. Been there, done that, still regret it :lol:

R

1980 KZ 1000E2
Crashed 6/2016

1980 KZ550A
Sold 3/2016
Last edit: 28 Dec 2015 16:46 by rrsmsw9999.

Please Log in or Create an account to join the conversation.

More
28 Dec 2015 18:02 #704697 by KZJOE900
Replied by KZJOE900 on topic Bought bike with pod air filter...
If you have an ACE hardware by you that is a good source for screws. Or Fastenal would be better yet. I like using stainless steel when I can.

Current project 76 KZ900 (This was a Vetter model)
76 KZ900
81 XJ550H SECA (Current Project)
82 XJ550R SECA
Past:
86 FJ1200
74 Z1900
72 CB450

Please Log in or Create an account to join the conversation.

More
29 Dec 2015 17:59 #704834 by andyshear
Replied by andyshear on topic Bought bike with pod air filter...
I finally got that pesky ignition advanced off cleaned it and lubed it back up. Still the rpms are maxed around 5000 and speed is limited to 60 still. What else could be the culprit? I already rejetted.

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum