Float level specs and tips needed.

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30 Dec 2014 20:27 - 30 Dec 2014 20:34 #657418 by taylee
Float level specs and tips needed. was created by taylee
1984 GPZ750A3.

1. Does someone have the float height spec they can give me?
The KZ750 Four manual .pdf I downloaded says 36.5mm + or - 1 mm. I just want to double check that is the same as the GPZ.

2. Any tips or tricks for accurate measurement? I've watched several online videos on how to do it and they are all slightly different.

1985 GPZ750 (non-turbo)
Last edit: 30 Dec 2014 20:34 by taylee.

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31 Dec 2014 02:48 - 31 Dec 2014 03:20 #657426 by Patton
Replied by Patton on topic Float level specs and tips needed.
Would focus on achieving correct fuel level instead of measured "float height."

Setting "float height" to a dry upside-down measurement is often unreliable toward achieving the correct fuel level, especially in old carbs.

Would use the clear-tube method, incident to which the "float height" may be adjusted to assure the correct fuel level, described in the Factory Service Manual as the service fuel level.

The goal is to achieve correct fuel levels, regardless of whatever the upside-down dry "float height" measurement happens to be that results in the correct fuel level.

Even when "float height" is set to prescribed measurement, the resulting fuel level may be incorrect via the clear-tube test, thereby necessitating re-adjustment of the "float height."

Good Fortune! :)

1973 Z1
KZ900 LTD
Last edit: 31 Dec 2014 03:20 by Patton.

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31 Dec 2014 05:18 - 31 Dec 2014 05:20 #657431 by 650ed
Replied by 650ed on topic Float level specs and tips needed.
Patton's absolutely right. Trying to fiddle with "float levels" won't buy you much at all. Keep in mind that floats will not all weigh exactly the same or have exactly the same buoyancy. The floats control the FUEL level, and that is what matters. Use the clear tube method to adjust the FUEL level to the spec for your bike. The Kawasaki Service Manual gives the spec. Ed

Attachment ClearTubeTest.jpg not found


1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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Last edit: 31 Dec 2014 05:20 by 650ed.

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31 Dec 2014 05:41 - 31 Dec 2014 05:46 #657432 by martin_csr
Replied by martin_csr on topic Float level specs and tips needed.
Here's a site w a manual. Scroll down & click "The Bible" link. It isn't the greatest pdf as some of the pages didn't get copied very good. mbsween.bike-night KZ750L3 page

The ZX750-A3 specific info is in a supplement near the back. I'm pretty sure the service fuel level spec is 3.0mm +/- 1.0mm below the bottom edge of the carburetor body (pg 317)(pdf pg 307).

Note: not applicable to the GPz, but some of the wiring diagrams are mislabeled in the links.
The 1981 Ltd is an H2, the 82 is an H3, & the 83 is an H4. search tags mbsween KZ750L3
Last edit: 31 Dec 2014 05:46 by martin_csr.

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31 Dec 2014 06:13 #657437 by KZJOE900
Replied by KZJOE900 on topic Float level specs and tips needed.
In addition to what has been suggested, make sure the carburetors are level when using the wet float method. And if you find any individual carburetor needs adjustment, I like to measure the height of the tab using a feeler gauge as a reference. You will find the slightest adjustment measurable with a feeler gauge makes a difference. This way you can judge how much change you make between adjustments and it can help guide you on the next adjustment.
This video goes over the process: Wet Setting Fuel Level .

Current project 76 KZ900 (This was a Vetter model)
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