Replacing diaphram style petcock

  • Kitten Tooth
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Replacing diaphram style petcock

17 Aug 2014 17:48
#644291
I want to replace the stock petcock on an 81' KZ1000 with a simple ON/OFF one. What would you guys recommend? Looking for something cheap.
1981 Kawasaki KZ1000-K LTD
1983 Suzuki GS300L-D
1982 Suzuki GS300L-Z sold:(
1976 KZ400D3
1973 Z900... I WISH

DO A BARREL ROLL!!

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  • martin_csr
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Re: Replacing diaphram style petcock

18 Aug 2014 05:18
#644333
Fuel valve. If the bolt hole spacing is 34 mm, here's a topic: KZRider --- Manual fuel valve option

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  • floivanus
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Re: Replacing diaphram style petcock

18 Aug 2014 21:47
#644415
Get a 3/8 npt adapter; got mine for $7 from canada, and a $15 on/off/reserve petcock off ebay or amazon.

That's what I am running for now, but I did make the standpipe ID a lot bigger, stock they are a bit bigger than 1/16" friggin tiny, i made new 3/16" standpipes for it
my bikes; 80kz1000(project), 77 gl1000, 74 h2 (project)
Past; 78 kz1000, 83 kz550
Andrew

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  • martin_csr
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Re: Replacing diaphram style petcock

19 Aug 2014 05:54
#644439
When going the adapter plate route, the tank hole may need to be widened a tad. On my 81 650-CSR I was going to have to open it up 2mm per side, so I nixed the idea & just repaired the stock petcock. :)

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  • ezrider714
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Re: Replacing diaphram style petcock

20 Aug 2014 20:03
#644655
I'd look into the last year a 1000 came with a manual petcock and see if it bolts up???
That's how I' have fixed my 1978KZ650"s by using the manual petcocks from the 1977 650 models, bolt right to the tank. I personally wouldn't run one of those vacuum/diaphragm petcocks on a minibike :dry:
Just a thought, don't know as much about the 1000's and changes/years etc
78 KZ650SR Mine since 79
4-1 Mac Jet Hot coated since mid 80's
Dyna Coils
Saddlebags (I ain't skeered of going nowhere) :)

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  • H1Vindicator
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Re: Replacing diaphram style petcock

21 Aug 2014 05:50 - 11 Oct 2014 05:31
#644676
The 70s models have a wider bolt hole spacing & most if not all w a manual fuel valve have a different bung. Some guys prefer the stock vacuum petcock. I wouldn't insult a guy for choosing to stay stock. Either type works.

Either repair the stock petcock w a genuine oem diaphragm or K&L part made in Japan, or install some cheap chinese junk. I bought a new Made in USA crescent wrench last week. And I bought a good used made in Japan bicycle part last week as well --- instead of brand new cheap chinese parts in both cases. It's pert near impossible to avoid buying chinese junk. rant mode off.
Last edit: 11 Oct 2014 05:31 by H1Vindicator.

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  • 650ed
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Re: Replacing diaphram style petcock

21 Aug 2014 07:24
#644683
You're right about Chinese stuff being junk. Even when a reputable company moves production to China the quality drops - and not by accident. Example - in the past K&N 401 oil filters were made in Thailand (not particularly well known for top quality stuff), and the height of each filter was exactly the same, and each filter had 61 pleats. Now The K&N 401 filters are made in China. The height varies by as much as 1/4" and they reduced the number of pleats from 61 to 57. That may not seem like much, but why should a filter that now has 7% less filter material and be of questionable height cost the consumer the same as the good filters? Answer - because they're made in China and K&N does not insist that the Chinese maintain the same level of quality as filters made anyplace else in the world! (end of my rant) Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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  • Grumpy Ole Artist
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Re: Replacing diaphram style petcock

21 Aug 2014 10:16
#644693
Deeeep cleansing breaths, Ed...In with the good air, out with the bad! LOL!
1978 KZ650 B2
Former rides...1976 CB360T, 1985 Shadow 700, 1985 GPZ750Turbo
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