Intake rubber boot, have done something wrong?

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11 Jul 2014 04:58 #639681 by Hemmek
Hmm it seems that my new intake rubbers have failed. :pinch:
Meaning not possible to synchronize the carbs.
Anyway.
it seems that I only have a small leak so far anyway but still.
The bike runs ok but crappy idle.

I belive I may have overtighned them when I installed them.
(I wrenched until the plate was flush against the cylinderhead)
Did I do something wrong here?
Are they any torque specs for the intake rubber boots?
Or how hard should I tighten them?

I do not want to ruin another set.

best regards H

Kawasaki kz750 E1 1980
Kawasaki GPZ 900R A1 1984

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11 Jul 2014 06:24 #639686 by Patton
What year, make and model.
Perhaps FSM provides torque setting.

Including information about bike year and model is helpful to viewers and usually elicits better responses. It's easy to put the information in your signature where it shows in all posted messages, past and future. And the signature may be changed whenever and as often as desired. If wanting a signature showing information about the bike in posted messages, it's easy to do. Here's how:





Good Fortune! :)

1973 Z1
KZ900 LTD
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11 Jul 2014 17:49 #639757 by Hemmek
FSM??

Kawasaki kz750 E1 1980
Kawasaki GPZ 900R A1 1984

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11 Jul 2014 18:19 #639762 by 650ed
FSM - Factory Service Manual. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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11 Jul 2014 19:19 #639774 by PLUMMEN
Put a little 3 bond on the head side of them before installing,snug them up within reason.
After a 50 or so miles check the screws to make sure theyre still snug.
you can check them for leaks by spraying carb cleaner around them and listen for idle to change. :)

Still recovering,some days are better than others.

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16 Jul 2014 05:02 #640231 by Hemmek
Hmm what kind of Three-bond should i be using?
(i will have to order it from ebay or something since i never have seen that brand in sweden)

Kawasaki kz750 E1 1980
Kawasaki GPZ 900R A1 1984

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16 Jul 2014 19:00 #640317 by Patton
Could try one of these:

www.z1enterprises.com/ItemDetails.aspx?i...+1194&item=TU53-0395

www.z1enterprises.com/ItemDetails.aspx?i...+1211&item=TU53-0403

May be difficult to achieve a long lasting seal in this area, because products available aren't sufficiently both gasoline-proof AND heat-proof.

The Three-Bond reportedly works as well as any, but isn't a substitute for new carb holders.

Good Fortune! :)

1973 Z1
KZ900 LTD

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17 Jul 2014 10:41 #640395 by PLUMMEN
Even the factory uses some form of 3 bond stuff on them when new. :)

Still recovering,some days are better than others.

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