77 kz650 advise

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24 Jun 2014 11:16 - 24 Jun 2014 12:05 #637854 by Scubagli
77 kz650 advise was created by Scubagli
I recently got this bike, it has a bunch of electrical issues which I have gotten under control. Now I'm dealing with carb issues I think. The bike starts and idles with just under 1/2 choke, will throttle up in neutral, but put it in gear and it stalls without about 4krpm. The bike came without an air box it put pods on, it has a 102 main and a 50 primary. I'm guessing it needs rejetting, I have very little experience with carbs any help would be appreciated, I do not want want to purchase a stock air box unless it is cheap so if anyone has one let me know. The carbs have been cleaned and I have no vacuum leaks, I haven't checked points/timing or valves, what is the correct order to check things out? Forgot to mention 4 into 1 exhaust.
Steve
Last edit: 24 Jun 2014 12:05 by Scubagli.

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24 Jun 2014 13:08 - 24 Jun 2014 13:12 #637867 by baldy110
Replied by baldy110 on topic 77 kz650 advise
The carbs should be VM24's and if so what is this #50 primary jet?
The carbs are still dirty, If you have VM 24's take the carbs back off and clean them thoroughly, pay attention to the small passagesways in the carb bodies. Make sure they are all clean and clear. With a 4 into 1 pipe swap in a set of 17.5 pilot jets, go up to 105 for the main jets and raise the needles one position. That should get you close..
Last edit: 24 Jun 2014 13:12 by baldy110.

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24 Jun 2014 13:41 #637871 by Scubagli
Replied by Scubagli on topic 77 kz650 advise
Thanks.

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25 Jun 2014 07:50 #637954 by Scubagli
Replied by Scubagli on topic 77 kz650 advise
On the needles is it 1-5 bottom to top or 1-5 top to bottom? Right now they are set 2 from the bottom.

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25 Jun 2014 07:53 - 25 Jun 2014 07:53 #637956 by 650ed
Replied by 650ed on topic 77 kz650 advise
The groove numbers start at the top. Your pic shows the clip in groove #4 . Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 25 Jun 2014 07:53 by 650ed.

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25 Jun 2014 08:23 #637959 by Scubagli
Replied by Scubagli on topic 77 kz650 advise
Thanks what position is "stock"?

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25 Jun 2014 09:57 #637964 by baldy110
Replied by baldy110 on topic 77 kz650 advise
Stock is the middle one, yours are set up already for what you need.

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25 Jun 2014 10:22 #637965 by Scubagli
Replied by Scubagli on topic 77 kz650 advise
Thank you.

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25 Jun 2014 11:18 - 25 Jun 2014 11:19 #637967 by 650ed
Replied by 650ed on topic 77 kz650 advise

Scubagli wrote: Thanks what position is "stock"?


4th groove is stock. See image below. Ed

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1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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Last edit: 25 Jun 2014 11:19 by 650ed.

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25 Jun 2014 12:10 - 25 Jun 2014 12:13 #637971 by Scubagli
Replied by Scubagli on topic 77 kz650 advise
So I should go to 5. Thanks 650ed
I see the air screw adjustment is 2 +\- 1/4 turn, would that stay the same, logic says it would be less....
Last edit: 25 Jun 2014 12:13 by Scubagli.

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