1982 kz550

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01 Jun 2014 14:42 #634905 by CoN2389
1982 kz550 was created by CoN2389
So I'm pretty sure the carbs have not been touched since the factory. How hard would it be to clean the carbs my self. Guy at the local shop wants $250. I don't wanna swing that right now. The bike runs but it drags. I've never done carb work but I do have the cliymer manual. So any pointers? Should I just have them do it? Or is it fairly simple for someone that dosnt know a whole lot on bikes!

Thanks

-CoN2389

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01 Jun 2014 17:10 #634927 by CoN2389
Replied by CoN2389 on topic 1982 kz550
So I took then off. Not that bad! Any way is that color on the outside a bad sign? Or is that normal for 30+ years?

-CoN2389
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01 Jun 2014 17:22 #634932 by CoN2389
Replied by CoN2389 on topic 1982 kz550
Also is that one suppose to be missing? This is with the "choke" on.. I think there should be a flap there

-CoN2389
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01 Jun 2014 20:00 #634948 by GPzEric
Replied by GPzEric on topic 1982 kz550
It's got a broken choke flap - a pretty common failure on these models.

First, take out the air filter, and scrutinize inside the airbox, as there's a chance the broken part is lying in there.

If you can't find it, look inside the intake port and see if it's in there -

It can also blow through the engine and cause much damage, or blow through the engine and damage nothing.

If you want a complete flap let me know, as I have a few spares.

good luck - Eric

My wife asked me if I still loved her - I said "Honey, I love you more than new carburetor boots ! "
1982 KZ1100B2 (GPz)
1982 KZ750R1 (GPz)
(2) 1981 KZ550D1 (GPz) 1 mint, 1 under construction
1983 GS1100E

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01 Jun 2014 20:41 - 01 Jun 2014 20:43 #634956 by nickleo373
Replied by nickleo373 on topic 1982 kz550
That choke flap will have to be replaced for the choke to function. Without it the vacuum will be unstable and cause the idle to rev out of control with the choke on. It looks like your float bowl gaskets may have been leaking at some point which is another common problem. The carbs themselves look fine though. Tk22s are pretty simple to work on

1981 KZ550C LTD
"If you ain't first, you're last"
Last edit: 01 Jun 2014 20:43 by nickleo373.

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02 Jun 2014 03:58 #634969 by CoN2389
Replied by CoN2389 on topic 1982 kz550
Thanks guys I'll see if I can find the flap and let you guys know what I come up with!

-CoN2389

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02 Jun 2014 06:38 #634985 by martin_csr
Replied by martin_csr on topic 1982 kz550
KZRider loudhvx's --- motorcycle stuff page .... Choke flap link near bottom of page.

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02 Jun 2014 07:00 #634988 by 650ed
Replied by 650ed on topic 1982 kz550
One other word to the wise - if you decide to take the carbs apart to clean them either do one carb at a time OR use 4 plastic tubs to keep each carb's parts separate. The carb parts tend to wear together so mixing parts between carbs can result in problems. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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03 Jun 2014 16:01 #635200 by CoN2389
Replied by CoN2389 on topic 1982 kz550
Should each carb have a float needle? Cause I'm only seeing one out of the 4 carbs...

-CoN2389

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03 Jun 2014 16:06 #635201 by 650ed
Replied by 650ed on topic 1982 kz550
Yes, they should each have a float and float valve including the needle. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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03 Jun 2014 16:14 #635202 by 650ed
Replied by 650ed on topic 1982 kz550
Here's a carb diagram. Ed

Attachment 00006_2014-06-03.jpg not found


1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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03 Jun 2014 17:09 #635217 by CoN2389
Replied by CoN2389 on topic 1982 kz550
That's the thing I have only found 1 and before taking all this apart the bike ran. Is it possible to run with out them?

-CoN2389

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