650D2 install carb intake boots

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20 May 2014 13:20 #633102 by Dozer
650D2 install carb intake boots was created by Dozer
Guys...on the 650 D2 the old intake tubes were as hard as rocks. I bought a new set...nice and soft. However they are proving to be a PITA to install with the carbs on the bike. Anyone have any tips? I am tired of getting my hands chewed up from working inside of that airbox...
thanks
D

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  • slayer61
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20 May 2014 14:08 #633109 by slayer61
Replied by slayer61 on topic 650D2 install carb intake boots
It helps to warm them in hot water prior to installation. I also found that a light coat of grease makes them a little more slippery and easier to install. Ultimately I called on the assistance of my wife (it's her bike anyways!) and she put them on :blush: She has smaller hands than I do :lol: Good luck! Paul

Don't be ridiculous! It's only a flesh wound!

[strike]Wife's little bike... 1984 GPZ 550 Kerker and DynaJet stage I kit[/strike]
Wife's BIG bike......[strike] 1981 GPZ 1100 Kerker and [strike]factory FI[/strike] Mikuni RS34s W/ K&N pods[/strike] SOLD
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20 May 2014 14:55 #633118 by pete greek1
Replied by pete greek1 on topic 650D2 install carb intake boots
Like Paul said, or you can ask your wife/girlfriend to
use her hair dryer to heat-em up & make-em more plyable
Pete

1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!
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20 May 2014 16:27 #633141 by Dozer
Replied by Dozer on topic 650D2 install carb intake boots
Okay...heat and a little lube..like KY?? LOL I have a heat gun and some DC4 silicone lub. I'll give that a try. I am getting ready to start it up again, adjust the pilot needles and see if I can sync these carbs.. If this motor is like other multi carb bikes I've worked on, the air inlet components and filter need to be completely assembled to get the best results.

Thank you
D

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20 May 2014 16:33 #633144 by Dozer
Replied by Dozer on topic 650D2 install carb intake boots
I'm gonna give it a try as mentioned above, but getting my wife to help will never happen...she absolutely hates motorcycles and doesnt want to be around them in any way, shape or form. So I am pretty much on my own. If I get it all together I'll report back with the results.

Thanks Pete
D

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21 May 2014 10:42 #633304 by Dozer
Replied by Dozer on topic 650D2 install carb intake boots
Thanks guys...the hot water trick worked great

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