Mikuni BS 32 CV Carbs - Metal Plug Below Pilot Jet

  • WABBMW
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14 Aug 2013 18:09 - 14 Aug 2013 18:10 #601452 by WABBMW
My 1982 KZ650 has Mikuni BS 32 CV carbueretors. The bike runs very well, but the gas mileage is not quite what it used to be. Spark plug readings and coloration inside the exhaust pipes where they exit the mufflers - seem to indicate a slightly rich mixture.

Years ago, I changed the pilot jets from the stock 37.5 to 40.0. I decided to re-install the stock pilot jets. Now these carburetors have the pilot jet located inside a tubular chamber in the casting, right beside the Main jets. They screw into the threaded portion of the chamber. But in order to get to the pilot jets, you have to remove a small metal plug, that fits into this chamber and sealed with a tiny "O"-Ring. These "O"-Rings were in poor condition.

Does anyone know what function these plugs perform? If the "O"-rings are leaking, would that affect the fuel mixture? Thanks in advance for the information.

Bill Baker
Houston, Texas
1982 KZ650 CSR
2008 Yamaha FZ1
2006 Yamaha FZ1
1977 Honda Supersport 750 four (sold)
1984 Honda Nighthawk 650 (sold)
Last edit: 14 Aug 2013 18:10 by WABBMW.

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  • Motor Head
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14 Aug 2013 21:34 #601477 by Motor Head
The plugs are there, with the o-ring to seal off the pilot jet well. The Pilot well is feed fuel from the Main Jet Well, instead of directly from the float bowl Its an emission thing. Gives a more even draw of mixture for the pilot jet. Some say slightly leaner than it would without the plugs.

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
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  • Gary - K7GLD
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14 Aug 2013 21:57 #601481 by Gary - K7GLD
Replied by Gary - K7GLD on topic Mikuni BS 32 CV Carbs - Metal Plug Below Pilot Jet
By the way, some of these type carbs used rubber plugs instead of the aluminum O-ringed ones - easier to install and remove...

John Day area - Eastern Oregon
Restored 1983 Kawasaki 1100LTD

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