choke issue on one carb?

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11 Sep 2012 18:01 #548070 by kzcurt
choke issue on one carb? was created by kzcurt
I have one of my carbs choke plunger that appears to be frozen? it will not move in from where it is. Which way do i access this, thru the top of carb or the brass nut that holds the plunger? or can i just pry against it till it pops in? any suggestions?

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11 Sep 2012 18:55 #548081 by etbike3135
Replied by etbike3135 on topic choke issue on one carb?
A little heat from a propane torch will free it. Make sure you are trying to move it while you heat it so you can stop the heat as soon as it moves. You will need to take it apart and clean it after its free'd.

1973 Kawasaki Z1
18 years in dragbikes

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11 Sep 2012 23:20 #548159 by kzcurt
Replied by kzcurt on topic choke issue on one carb?
i dont really have a way to heat that up....any other ideas short of taking all the carbs apart to get to it. thats why i was wondering if i could get to it from the top maybe?

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11 Sep 2012 23:28 #548161 by 650ed
Replied by 650ed on topic choke issue on one carb?

etbike3135 wrote: A little heat from a propane torch will free it. Make sure you are trying to move it while you heat it so you can stop the heat as soon as it moves. You will need to take it apart and clean it after its free'd.


Be REAL careful about using a torch on a carb. If there's ANY fuel left in or near it you could have a big problem very quickly. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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11 Sep 2012 23:28 - 11 Sep 2012 23:28 #548162 by Motor Head
Replied by Motor Head on topic choke issue on one carb?
from under the top cover for the slide valve, you will see the port for the plunger. Also the brass nut there in your photo. I'd use some PB Blaster to see if it will free up. If it is open, that carb will be very rich, fouling the plug.

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
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Last edit: 11 Sep 2012 23:28 by Motor Head.

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12 Sep 2012 17:15 - 12 Sep 2012 17:17 #548286 by etbike3135
Replied by etbike3135 on topic choke issue on one carb?
There is gummed up fuel that is holding that in there like glue. You could get some really hot water also and dip it in there, its not that much heat needed to loosen them. Ive done lots this way and never had a problem. Its better then getting in there and poking around with a screw driver or sharp object and buggering up everything. Most of the time now I use the heat of the my ultrasonic cleaner and run one cycle and they pull right out.I do this on float posts also, better then having a carb with a broke off post=useless.

1973 Kawasaki Z1
18 years in dragbikes
Last edit: 12 Sep 2012 17:17 by etbike3135.

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