1980 KZ 1000G Fuel Injection to Carb Conversion

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17 Jul 2011 17:20 #463364 by Fastdave61
Second time i've done this, earlier I tried to submit only to find that my session had ended. Oh well here goes again.
I have a '80 "G" with 38k miles, it had low compression and run very poorly so I did a top end.(pistons, valves, new coils, resealed the tank, new fuel filter) I carefull cleaned the electrical conections and carefully reinstalled the fuel injection system. When I start it it goes right to 4000 rpm. When I twist the throttle in comes down slowly and quits. I have checked the throttle linkage and the throttle valves, they are shut. Some how fuel is being dump in. Any ideas, throttle position switch, flow meter, computer? I have a Clymers manual with the '80 supplement. I will try and fix this problem for a while, but I may want to convert to carbs and sell the injection system as a whole lot.
Does anyone have detailed instructions on a conversion. Which carbs to use, how to plug the injector holes in the head, can I use the existing wiring harness, etc? Any help would be appreciated. Thanks in advance. FD61

1969 BSA A65F Firebird
2004 BMW R1150RT
1980 Kz1000G1
2008 Triumph Tiger 1050
Bemidji, Mn

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18 Jul 2011 08:44 - 18 Jul 2011 08:55 #463453 by cavanaughracing
Replied by cavanaughracing on topic 1980 KZ 1000G Fuel Injection to Carb Conversion
You might want to inspect the injector spray pattern. That could be done on the bike with a container to spray fuel into.

What are the TPS lights showing?
Last edit: 18 Jul 2011 08:55 by cavanaughracing.

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18 Jul 2011 09:06 #463455 by Fastdave61
Replied by Fastdave61 on topic 1980 KZ 1000G Fuel Injection to Carb Conversion
Good idea, will check the spray. Dum question, what are the tps lights? Thanks Larry

1969 BSA A65F Firebird
2004 BMW R1150RT
1980 Kz1000G1
2008 Triumph Tiger 1050
Bemidji, Mn

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18 Jul 2011 10:04 #463468 by Patton

Fastdave61 wrote: Second time i've done this, earlier I tried to submit only to find that my session had ended. Oh well here goes again....


When a relatively long time may be needed for whatever reason incident to preparing an outgoing message, I usually prepare the message in an offsite word processing program such as notebook.

The completed text may then be copied and pasted into the KZr outgoing message box and then "submitted."

Good Fortune! :)

1973 Z1
KZ900 LTD

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18 Jul 2011 10:06 #463469 by ed spangler
Replied by ed spangler on topic 1980 KZ 1000G Fuel Injection to Carb Conversion
Patton sent you a PM. Thanks
ED

Have 1975 Kawasaki Z1-B & 2003 Harley Davidson Heritage Softail Classic
Had Hondas, Harleys and many ,many Z Series Kaws both Std. & LTD's

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18 Jul 2011 18:22 #463560 by Fastdave61
Replied by Fastdave61 on topic 1980 KZ 1000G Fuel Injection to Carb Conversion
Great tip, I'll make sure to do this the next time I have a long post. This site has been very helpful in the past, its a great site!!!

Kindest Regards, Fd61

1969 BSA A65F Firebird
2004 BMW R1150RT
1980 Kz1000G1
2008 Triumph Tiger 1050
Bemidji, Mn

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