How hard is it to rebuild my Carbs
- Grapes5x
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How hard is it to rebuild my Carbs
06 May 2011 11:41
How hard is it to rebuild my Carbs for 1974 Z900?
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- Kidkawie
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Re: How hard is it to rebuild my Carbs
06 May 2011 13:06 - 06 May 2011 13:08
If you're mechanically inclined and can follow a manual they are very easy. They are basically like an old 2 stroke carb, no diaphrams or accellerator pumps. There's a ton of info on this site. search "clear tube test" to set the floats and you can bench sync them using a wire gauge. Once bac on the bike you'll probobly want to vac sync them and obviously make minor adjustments to the air screws.
I left mine assembled and just removed the float bowles and caps to clean. Blew out all the passages with compresed air. The Sudco kits don't come with the float bowl drain o-ring and mine leaked, so you might want to pick those up along with new bowl/cap screws.
I left mine assembled and just removed the float bowles and caps to clean. Blew out all the passages with compresed air. The Sudco kits don't come with the float bowl drain o-ring and mine leaked, so you might want to pick those up along with new bowl/cap screws.
1975 Z1 900
1994 KX250 Supermoto
2004 KX125
1994 KX250 Supermoto
2004 KX125
Last edit: 06 May 2011 13:08 by Kidkawie.
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- wireman
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Re: How hard is it to rebuild my Carbs
06 May 2011 14:42
its easy depending on condition,usually they just need a good scrubbing and gasket sets.

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.
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- martin_csr
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Last edit: 13 Feb 2013 13:16 by martin_csr.
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- Bluemeanie
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Re: How hard is it to rebuild my Carbs
07 May 2011 09:41
1980 KZ650F1, Bought new out the door for $2,162.98!
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- Old Man Rock
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Re: How hard is it to rebuild my Carbs
07 May 2011 10:50
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
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- Thecreeper77
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Re: How hard is it to rebuild my Carbs
13 May 2011 14:23
What if your not that mechanically inclined?
1980 KZ1000
2008 Versys
2008 Versys
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- madmatt1
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Re: How hard is it to rebuild my Carbs
13 May 2011 14:47
I'm a firm believer that with the help of experienced others, (of which there are many on this forum!) and parts diagrams like the ones on Kawasaki.com, or bikebandit.com, (the latter of which is easier to navigate in my opinion) you can conquer just about any of these old carbs yourself. When you do get it figured out, your sense of self satisfaction will make it all worth the headaches you may incur along the way!
1977 KZ1000 LTD
1979 KZ1000 LTD
1978 KZ1000A
1979 KZ1000 LTD
1978 KZ1000A
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