Fuel petcock repair kit

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30 Jul 2010 14:47 #387062 by Ituen
Fuel petcock repair kit was created by Ituen
My fuel petcock isn't operating correctly. I purchased a fuel petcock repair kit from Z1 enterprises. Is it easy to rebuild the fuel tap? (It looks like I'm just replacing rubber gaskets).

1982 KZ750 E
Kawasaki Rider

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30 Jul 2010 15:03 - 30 Jul 2010 15:04 #387063 by Patton
Replied by Patton on topic Fuel petcock repair kit
Good Fortune! :)

[Click on image to enlarge view.]


1973 Z1
KZ900 LTD
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Last edit: 30 Jul 2010 15:04 by Patton.

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30 Jul 2010 15:21 - 30 Jul 2010 15:23 #387066 by Patton
Replied by Patton on topic Fuel petcock repair kit
Ituen wrote:

My fuel petcock isn't operating correctly. I purchased a fuel petcock repair kit from Z1 enterprises. Is it easy to rebuild the fuel tap? (It looks like I'm just replacing rubber gaskets).


Besides proper functioning of internal parts, vacuum is also required (via tube from carb to petcock when engine is running) for fuel flow through petcock in either PRI or RES position.
The tube from carb to petcock should not be kinked or have any cracks. If in doubt about its integrity, just replace it with a brand new tube.

Before rebuilding, I would remove petcock from fuel tank in order to also clean the pick-up screen that fits up inside the tank.

And also a good idea to flush out the fuel tank with fresh gasoline to remove loose dirt/grit/crud, which helps prevent rapid re-clogging of pick-up screen.

Good Fortune! :)

1973 Z1
KZ900 LTD
Last edit: 30 Jul 2010 15:23 by Patton.

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31 Jul 2010 02:22 #387166 by Ituen
Replied by Ituen on topic Fuel petcock repair kit
The fuel tank was recently coated internally. The pickup screen was cleaned, but I think I'm going to have my mechanic deal with this rebuild.

1982 KZ750 E
Kawasaki Rider

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  • stonemaster
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31 Jul 2010 07:38 #387210 by stonemaster
Replied by stonemaster on topic Fuel petcock repair kit
this is an easy DYI unless you just like to throw money away

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05 Aug 2010 16:21 #388450 by Ituen
Replied by Ituen on topic Fuel petcock repair kit
I love to throw money away. I'm not too mechanically incline. I can barely ride the bike. I'm usually the passenger. I pay someone to ride the bike, I ride on the back. :lol:

1982 KZ750 E
Kawasaki Rider

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  • stonemaster
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05 Aug 2010 17:47 #388467 by stonemaster
Replied by stonemaster on topic Fuel petcock repair kit
Ituen wrote:

I love to throw money away. I'm not too mechanically incline. I can barely ride the bike. I'm usually the passenger. I pay someone to ride the bike, I ride on the back. :lol:

does he do your door knobs as well ??? they can be tricky !!

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