air jet removal, 29mm

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23 Jul 2010 13:44 #384990 by lewisj
air jet removal, 29mm was created by lewisj
Hey guys, need some help. I am rebuilding some 29mm smoothbores. All is going great,but I am worried about replacing the tiny air jets (part number BS 30/97 .09).
Is there a secret to getting these little buggers out?
Thanks for any help.
Jim

1973 Z1
1075cc MTC kit
Andrews 3X cams
ZRX 1200 swingarm

Vance&Hines header/ exhaust
29mm smoothbores w/pods
ZR7S 41mm Front Forks with 17" wheels

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  • larrycavan
  • Visitor
23 Jul 2010 15:23 #385010 by larrycavan
Replied by larrycavan on topic air jet removal, 29mm
lewisj wrote:

Hey guys, need some help. I am rebuilding some 29mm smoothbores. All is going great,but I am worried about replacing the tiny air jets (part number BS 30/97 .09).
Is there a secret to getting these little buggers out?
Thanks for any help.
Jim


The correct fitting screwdriver is the key.

You can spray some liquid wrench down in the passage and let it soak over night to help you out.

Don't round the heads off on those jets whatever you do.

If you can't get them out, pull the needle jets out and spray carb cleaner through the air jet, then blow it out with compressed air.

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23 Jul 2010 15:26 #385011 by lewisj
Replied by lewisj on topic air jet removal, 29mm
Thanks Larry! I figured as much but thought I would ask first.

1973 Z1
1075cc MTC kit
Andrews 3X cams
ZRX 1200 swingarm

Vance&Hines header/ exhaust
29mm smoothbores w/pods
ZR7S 41mm Front Forks with 17" wheels

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23 Jul 2010 18:26 #385087 by Jeff.Saunders
Replied by Jeff.Saunders on topic air jet removal, 29mm
I sacrificed a much larger flat blade screwdrive to grind down the sides of the blade to exactly the right size.

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23 Jul 2010 19:02 #385097 by lewisj
Replied by lewisj on topic air jet removal, 29mm
Thanks Larry! I figured as much but thought I would ask first.

1973 Z1
1075cc MTC kit
Andrews 3X cams
ZRX 1200 swingarm

Vance&Hines header/ exhaust
29mm smoothbores w/pods
ZR7S 41mm Front Forks with 17" wheels

Please Log in or Create an account to join the conversation.

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23 Jul 2010 19:05 #385099 by lewisj
Replied by lewisj on topic air jet removal, 29mm
Jeff,
I did the same. Some sacrifices are simply necessary for the good of all men (and motorcycles).

1973 Z1
1075cc MTC kit
Andrews 3X cams
ZRX 1200 swingarm

Vance&Hines header/ exhaust
29mm smoothbores w/pods
ZR7S 41mm Front Forks with 17" wheels

Please Log in or Create an account to join the conversation.

  • stonemaster
  • Visitor
23 Jul 2010 19:33 #385105 by stonemaster
Replied by stonemaster on topic air jet removal, 29mm
use some PB Blaster or some Liquid Wrench penetrating oil first and + 3 on the screw driver alteration

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